Automate precise inspection of printed circuit boards with AI image inspection software! It inspects for resist misalignment and pad defects.
We received an inquiry from a manufacturer engaged in the design and production of various electronic circuit boards for industrial equipment, expressing a desire to automate the precise inspection of printed circuit boards. 【Inspection Settings and Results】 We were able to inspect the misalignment of the resist and pad defects in the sample provided. We used EasyInspector's "Comparison Inspection with Master Image." The inspection frame is shown in pink and green (left image). In the actual inspection, it is necessary to enclose the pads to be inspected within the frame. In the right image, the defective product within the inspection frame is indicated by a red inspection frame, as it was inspected. Five inspection frames were set, with a cycle time of 3.49 seconds. 【Software Used】 Software Used: EasyInspector710 Field of View: Approximately 131 x 113 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 2 Camera Resolution: 20 million pixels Lens Focal Length: 16 mm Distance from Lens to Product: Approximately 160 mm Lighting: We tested with a dome placed over ring lighting, simulating dome lighting (to evenly reflect the pads). Current inspections can be performed with the 'EasyInspector2' color package using the comparison with the master image.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.