Achieving production innovation with significant improvements in the stability and lifespan of the processed surface! A case where the issue of workpiece dehulling has been resolved.
We would like to introduce a case study on the introduction of carbide metal saws/dicing processing at a semiconductor and electronic components manufacturer. The company faced challenges in maintaining the shape of the processed surface and cutting width as the number of cutting processes increased, and aimed to improve surface accuracy and tool life. To address this, they switched from dicing blades to high-hardness carbide metal saws, which minimized changes in the shape of the processed surface even as the number of cutting processes increased. [Challenges] - As the number of cutting processes increases, the shape of the processed surface and cutting width change, which they want to maintain as much as possible. - Improvement of surface accuracy and tool life. *For more details, please download the PDF or feel free to contact us.
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**Our Initiatives** - We switched from dicing blades to high-hardness carbide metal saws, resulting in reduced changes in the shape of the processed surface. - By analyzing and reviewing the carbide components, we achieved improvements that led to enhanced tool life and more stable shape retention. - We significantly increased the number of blades compared to previous models, adjusted the squareness angle and blade shape, which greatly improved the issue of workpiece chipping and enhanced processing surface accuracy. *For more details, please download the PDF or feel free to contact us.*
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For more details, please download the PDF or feel free to contact us.
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Kamiya Kiko Co., Ltd. is a manufacturer of industrial machine blades and special cutting tools, and for over 70 years since its founding, we have continued to update the fusion of cutting-edge equipment and skilled technicians' unique processing techniques. Our blade consultants begin by listening to each customer's diverse applications and requests, and we propose the optimal blades tailored to their usage environment. Furthermore, with a customer-first spirit, we always keep in mind "what should be done to make it possible" regarding feasibility, quality, and delivery time, and we accumulate achievements every day. Here, we have a manufacturing facility equipped with a flexible and unique production management system that allows for a production structure tailored to our customers' needs.