[AI Image Inspection Case] Inspection of Overlapping Defects in Opaque Film of Printed Parts
We will conduct a simple verification of the overflow of the transparent film applied to the printed part using AI image inspection software!
Our company provides daily support for inquiries regarding imaging environments that are difficult to capture characteristics such as "glossy work" or "black parts on a black background," which are directly related to accuracy. 【Inspection Settings and Results】 By using EasyInspector's "Dimension and Angle Inspection" feature, we were able to inspect one location in 1.94 seconds using three inspection frames. The field of view displayed on the inspection screen is approximately 255mm wide, and with a 20-megapixel camera, the horizontal pixel count is 5392 pixels. When calculating the actual size, it results in 1 pixel being 25.5÷5392 = 0.004729228. We measure how many pixels high and wide it is, then multiply by 0.004729 to measure the actual length. The images of the three setting screens show the settings for each inspection frame. The fourth image captures the protruding vertex portion of the enlarged inspection result.
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**Used Software and Equipment** Software Used: EasyInspector Field of View: Approximately 255mm Minimum Size of Inspection Target: 0.05mm Number of Inspection Points: 1 Camera Resolution: 20 million pixels Lens Focal Length: 0.5x Macro Lens Distance Between Lens and Product: Approximately 126mm Lighting: LED Backlight (Digital Power Supply) Distance from Lighting to Inspection Item: Illuminated from 50mm above Current 'EasyInspector2' MS (MeaSure) Package can perform inspections for [Position/Width Measurement] and [Angle Measurement].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.