We will inspect the "core defects" of metal cross-sections using AI image inspection software!
We received sample products from a brass product manufacturer and conducted an inspection of the "core defects" in the metal cross-section. In metal products where strength and wear resistance are required, scratches and bubbles are defects that should be noted. 【Inspection Setup and Results】 By using EasyInspector's "Scratch Inspection" feature, we were able to detect "core defects" across the entire cross-section in 1.14 seconds. The left image is the master image. The pink frame indicates the set inspection area. The right image shows the detected defects (enlarged). The red color represents the detected pixels, and the threshold for determining failure based on the number of detected pixels will be set by the customer. It is important to arrange the camera (lens) → ring lighting → inspection items in a straight line for this inspection.
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【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 36 x 29 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 8 Camera Resolution: 1.3 million pixels Lens Focal Length: 35 mm Distance Between Lens and Product: 220 mm Lighting: Thin Ring Lighting Distance Between Lighting and Inspection Item: 60 mm Currently, inspections can be performed with the 'EasyInspector2' color package for [Scratch and Defect Detection].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.