[AI Image Inspection Case] Confirmation of Polarity of Circuit Board, Confirmation of Marking
We will inspect and evaluate each of the multiple inspection items of the substrate!
We received a request for substrate inspection and verified multiple inspection items at once. The evaluations included component presence inspection, polarity confirmation, marking confirmation, and solder bridge presence inspection. Using EasyInspector, we created five inspection frames. Frames (1) and (2) check whether the components are mounted in the correct positions, utilizing the "color comparison inspection and presence of specified color" function. In inspection frame (3), we used the "color comparison inspection and comparison with master image" to confirm polarity (whether it is mounted in the correct orientation). In inspection frame (4), we employed the marking confirmation function, which includes "BAR/QR/OCR and character recognition (OCR)." For inspection frame (5), we conducted the solder bridge inspection using the "luminance change inspection, counting, and pitch inspection" functions, achieving evaluations in all inspections in under one second.
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**Used Software and Equipment** Software Used: EasyInspector310 Field of View: 430mm x 310mm Minimum Size of Inspection Target: 0.5mm Number of Inspection Points: 5 Camera Resolution: 14 million pixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 190mm Lighting: Indoor Lighting Current 'EasyInspector2' Color Package [Presence or Absence of Specified Color] [Comparison with Master Image] RD (ReaDing) Package can perform inspections with [OCR (Optical Character Recognition)] [Machine Learning OCR].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.