The AI image inspection software evaluates dents, scratches, and chips on interior painted products!
Automotive parts such as resin-molded components require higher quality interior parts as the luxury of the vehicle increases. This inquiry is about automating the inspection of small "dents, thread scratches, and chips" on interior painted parts. 【Inspection Setup and Results】 Using DeepSky's inspection capabilities, we were able to determine "dents, thread scratches, and chips" on resin-painted products. To achieve high precision in the inspection, we wanted to capture defective areas in larger images, so we evaluated them by magnifying the display. To shorten inspection time, we are proposing an inspection environment where multiple cameras inspect simultaneously on a conveyor. The left image is the "training image" for the defects, and the right image is the "detection frame."
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【Software and Equipment Used】 Software Used: DeepSky (Learning Version) Field of View: 50 x 40mm Minimum Size of Inspection Target: 0.3mm Number of Inspection Points: 1 in total (dents, scratches, chips) Camera Resolution: 1.3 Megapixels MER-133-54U3C DAHENG Imaging Lens Focal Length: 50mm M5018-MP2 computer + 5mm close-up ring Distance Between Lens and Product: Approximately 400mm Lighting: Linear Fluorescent Light SLG-10WN/8A Distance Between Lighting and Inspection Item: Approximately 80mm from above
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.