Six-sided appearance inspection device for semiconductor chips and electrical electronic components.
High-performance specifications for small item inspection such as semiconductor chips and passive components.
China's top-level 6-sided appearance inspection device 【Our company's overseas procurement product】
→ High-speed processing capability of over 13,000 pcs/min → First realization of the smallest size in China: 0.2*0.1*0.1mm → Highest measurement accuracy: 1.3um/pix - Measurement (electrode caliper function) + AI parallel computing technology - Timely communication technology between PC and parts feeder - Unique development of multi-angle high-light color light source + color camera + FPGA light source control system, achieving light source abnormality monitoring and clear defect imaging - Real-time and accuracy of system processing with ARM + FPGA control board - Automatic elimination technology for component connections, ensuring precise alignment - Image segmentation of the entire area (body, electrodes, etc.), achieving area characteristic control and accurate dimension measurement - Unique electromagnetic valve pressure driver ensures accurate workpiece selection by guaranteeing a lifespan of 5 billion cycles for the electromagnetic valve - Equipped with 3D laser, achieving full surface scanning of workpieces with 3D vision, enabling detection of various dimensions and height defects in any area of the product surface - With proprietary AI deep learning technology, detecting defects that were traditionally difficult to identify at a rate of 99.99%, while minimizing the impact from sensitive and variable environments - Accurate full-area segmentation technology (the only one in the industry to support accurate segmentation of the entire area) brings the error rate closer to "zero"
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basic information
Model: ATV-G4206SA CCD Camera Unit: Basler Lens: ATV 0.6~5.0x Zoom Lens Software System: ATV AI System Light Source System: ATV High Brightness 4-Color Light Source Image Resolution: MAX 2.3um Compatibility/Speed: Capacitors/Inductors (Metric): 0402/0603: 11,000/13,000 pcs/min Resistors (Chip_R): 0402/0603: 7,000/8,000 pcs/min Parts Feeder: Japan DAISHIN High-Speed Solenoid Valve: ATV Over 5 Billion Cycles Ultra Long Life Guide Mechanism: Vacuum Electrostatic 3D Guide Module Device Size: 900mm*900mm*1,920mm Weight: 550kg
Price information
The price is based on the target product, inspection items, required accuracy, required inspection speed, and specifications of the designated equipment. Price range: 10 million yen to 20 million yen.
Delivery Time
※Transportation included 3.0 months~ *According to requirements specifications
Applications/Examples of results
Usage: Small products such as LCR passive components, semiconductor chips, sensor elements, LED elements, and neodymium rings. Track Record: We have a proven track record of adoption by major Japanese thermistor manufacturers, electronics manufacturers, and passive component manufacturers. Our company provides thorough technical support and after-sales service. Please rest assured.
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- For half a century, production equipment has been "Made in Misaoka." At Misaoka Industries, we supply our own manufacturing equipment. The FA Headquarters, which is responsible for equipment production, has continuously responded to feedback from the manufacturing department regarding the equipment it has created. We take pride in our know-how to create equipment that is "truly usable" on-site. - Having our own manufacturing site allows us to propose highly reliable production equipment and automation processes. The automotive products handled by Misaoka Industries cover a wide range, including materials such as "iron, aluminum, stainless steel, and resin," as well as fluids like "air, water, oil, and gasoline." With a strong awareness of quality and reliability honed through the production of critical safety components that require strict quality standards due to their impact on human life, we contribute to improving our customers' productivity and quality. - Global procurement enables us to provide the best cost-performance equipment proposals. We have a track record of shipping equipment to 82 locations in 19 countries, including "North America," "Europe," "India," "ASEAN," and "China." By collaborating with our overseas engineering team at headquarters, we can offer equipment proposals that combine "Japanese quality with overseas costs" for the best cost-performance.