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  5. Casting Machine
  6. Overcoming with Honing & Cutting Processing! Countermeasures for Mold Loss Troubles

Overcoming with Honing & Cutting Processing! Countermeasures for Mold Loss Troubles

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last updated:Jul 24, 2025

萬代 本社
萬代 本社
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Lost the mold? No delivery date? In such cases, breakthrough with honing and machining.

"Could you please do it as soon as possible, somehow?" Among the drawings that arrived, there was a particularly eye-catching part. The material was FCD450—meaning cast iron. The quantity was small, just 30 pieces, but the shape was complex, and the drawing date was ten years ago. Feeling a slight unease, I confirmed with the customer, and as expected— "Actually, the current processing company has lost the mold..." Normally, it would be unavoidable to have a long lead time to remake the mold. However, the drawing specified **±0.005 dimensional tolerance and Ra0.2 surface roughness**, and furthermore, that area was the "cylinder sliding part." In other words, it was a high-precision part that required honing. At Bandai, we replaced everything with cutting without using a mold, and by collaborating with a honing-specialized processing partner, we achieved the shortest possible lead time. Even without a mold, and even with strict precision— Our **"Hometown Processing Network" at Bandai** can respond to those "troubles." *Please note that this kind of response is just a small part of what Bandai does every day. We invite you to see the value we can provide to our customers.*

    Casting Machine
ホーニング加工.jpg

Overcoming with Honing & Cutting Processing! Countermeasures for Mold Loss Troubles

ホーニング加工.jpg
ホーニング加工.jpg
  • "What can Bandai do?" The answer is here.
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The above content is just a small part of the initiatives that Bandai is engaged in daily. Please take a look at "What can Bandai do? The answer is here." regarding the value we can provide to our customers.

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The above content is just a small part of the initiatives that Bandai engages in daily. Please take a look at "What can Bandai do? The answer is here." regarding the value we can provide to our customers.

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List of Hometown Partners

List of Hometown Partners

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Hometown Partner 2

Hometown Partner 2

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The Birth Story of the Hometown Processing Network

The Birth Story of the Hometown Processing Network

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萬代

萬代 本社

Machine elements and parts

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The concerns faced in the daily procurement of custom-made processed products, such as "not arriving on time," "unstable quality," "unable to process according to the drawings," and "existing suppliers going out of business," among others. Bandaï's proud custom processing procurement network, the "Hometown Processing Network," consists of unique processing companies from various regions including Hyogo, Osaka, Shimane, Tottori, Hiroshima, Aichi, Kanagawa, and Ibaraki, and it leads to solutions for a wide range of issues related to custom-made processed products. Additionally, in recent years, we have also established a procurement network with reliable overseas processing companies, the "International Processing Network," to strengthen our ability to resolve cost-related concerns.

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