Solve tool exchange losses and defects/rework losses with AI!
In the cutting process of automobile manufacturing, the loss due to tool wear and breakage, as well as the loss from rework due to defective products, are significant challenges. This product is a solution that utilizes AI to monitor the condition of tools, addressing these issues and achieving improvements in production efficiency and cost reduction. 【Usage Scenarios】 * Cutting of automotive parts: Decreased machining accuracy due to tool wear and the occurrence of defective products due to breakage. * Unmanned processing at night: Oversights in checking tool conditions due to the absence of personnel, leading to defective products. * Low-volume, high-variety production: High frequency of tool changes makes management difficult. 【Benefits of Implementation】 * Reduction of tool replacement loss: By predicting the timing of tool replacements, unnecessary changes can be minimized, resulting in cost savings. * Prevention of defective products: Monitoring the condition of tools helps prevent the occurrence of defective products in advance, contributing to quality improvement. * Improvement of production efficiency: Reducing time lost due to tool changes and defective products enhances production efficiency. * Alleviation of labor shortages: Relying on AI for tool monitoring can also help address labor shortages.
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**Features** * Automatic monitoring of tool condition by AI: The AI automatically detects tool wear, damage, and chipping, predicting the timing for replacement. * Easy sensor retrofitting: Sensors can be easily added to existing machine tools for straightforward implementation. * No setup required: The AI learns and analyzes automatically, eliminating the need for complex configurations. * Secure data collection: Data is collected over a closed network, ensuring security. * Diverse notification methods: Notification methods can be selected based on the situation, including alerts via rotating lights or monitoring on tablets. **Our Strengths** We provide the IoT service "OMNIedge" for the manufacturing industry, packaging everything from sensors to communication environments to reduce the burden of implementation for our customers. Additionally, we have a proven track record in the development, manufacturing, and sales of various mechanical components such as LM guides and ball screws, offering solutions tailored to our customers' needs.
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Our company offers a system called 'OMNIedge' that attaches sensors to parts to visualize their current status in numerical form. By visualizing the condition of parts, we achieve greater efficiency in maintenance operations, reduction in inventory management costs, and improvement in equipment utilization rates. This supports the smooth execution of production plans. Depending on your needs, we plan to visualize the condition of various mechanical component parts, not just LM guides and ball screws. Please feel free to consult with us.