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  6. Tool Monitoring AI Solution for Machining

Tool Monitoring AI Solution for Machining

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last updated:May 09, 2025

THK 本社
THK 本社
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Solve tool exchange losses and defective/rework losses with AI! Achieve improved operational efficiency.

This is an AI solution that detects abnormalities in cutting tools early, suppressing tool change losses and the occurrence of defective products, thereby improving the operating rate of machining processes. 【Usage Scenarios】 * Abnormality detection of tools in machining environments * Decreased production efficiency due to tool change losses and defective product occurrences * Concerns about quality control in unmanned night-time machining * Cost reduction through tool life prediction 【Benefits of Implementation】 * Significant cost reduction due to the reduction of tool change losses and defective/rework losses * Increased productivity due to improved operating rates * Enhanced customer satisfaction through stabilized quality * Improved safety in unmanned night-time machining

    lathe
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Tool Monitoring AI Solution for Machining

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  • Related Link - https://www.thk.com/brand/omniedge/jp/?linkfrom=hp…
  • Special site - Product/service details - https://pr.mono.ipros.com/thk-omniedge/product/

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**Features** * AI automatically analyzes tool defects, chipping, and wear levels * Easy implementation by simply installing a dedicated CT sensor on the machine tool * No setup required; AI automatically learns and achieves optimal monitoring * Safe data collection through a closed network * Visualization of abnormalities through monitoring with a rotating light and tablet **Our Strengths** Leveraging the know-how of our IoT service "OMNIedge" for the manufacturing industry, we package everything from sensors to communication environments, allowing customers to smoothly transition from implementation to operation. Additionally, our engineers, with extensive experience and expertise, support customers in solving their challenges.

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Prevent sudden equipment shutdowns! "Component Predictive Detection AI Solution: OMNIedge"

Prevent sudden equipment shutdowns! "Component Predictive Detection AI Solution: OMNIedge"

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Supporting utility equipment maintenance with AI diagnostics! Component anomaly detection AI solution "OMNIedge".

Supporting utility equipment maintenance with AI diagnostics! Component anomaly detection AI solution "OMNIedge".

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Evolving AI optimizes processing variations and tool changes! Tool monitoring AI solution "OMNIedge"

Evolving AI optimizes processing variations and tool changes! Tool monitoring AI solution "OMNIedge"

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Company information

THK

THK 本社

Machine elements and parts

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Our company offers a system called 'OMNIedge' that attaches sensors to parts to visualize their current status in numerical form. By visualizing the condition of parts, we achieve greater efficiency in maintenance operations, reduction in inventory management costs, and improvement in equipment utilization rates. This supports the smooth execution of production plans. Depending on your needs, we plan to visualize the condition of various mechanical component parts, not just LM guides and ball screws. Please feel free to consult with us.

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