Solve tool exchange losses and defects/rework losses with AI!
In the cutting process of electronic device manufacturing, issues such as product defects and rework losses due to tool wear and damage, as well as downtime caused by tool changes, have become significant challenges. This product offers a solution to these issues by utilizing AI to monitor the condition of tools in real-time. 【Usage Scenarios】 * Cutting process in electronic device manufacturing: Product defects and rework losses are occurring due to tool wear and damage, along with downtime from tool changes. * Unmanned processing at night: Due to the absence of personnel, abnormalities in tools cannot be detected, leading to the occurrence of defective products and rework tasks. * Small-batch production of various types: The frequency of tool changes is high, making management complicated. 【Benefits of Implementation】 * Cost reduction through the reduction of tool change losses and defects/rework losses * Improvement in production efficiency * Enhancement of product quality * Improvement of the working environment
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**Features** * Automatic monitoring of tool conditions using AI: AI automatically detects tool wear and damage from data obtained by sensors. * Prediction of tool replacement timing: By analyzing the wear condition of tools, AI predicts the timing for replacement, reducing unnecessary exchanges. * Suppression of defects: Early detection of tool abnormalities helps prevent the occurrence of defective products and contributes to quality improvement. * Reduction of downtime: Predicting the timing for tool replacement allows for planned exchanges, thereby reducing downtime. * Easy retrofitting of sensors: Sensors can be easily added to existing machine tools, facilitating implementation. **Our Strengths** THK provides solutions that contribute to solving customer challenges by merging our long-established know-how in the development, manufacturing, and sales of mechanical component parts with IoT technology. "OMNIedge" is packaged as a complete set from sensors to communication environments, making it easy to implement. Additionally, we have a robust support system with specialized staff, ensuring a worry-free implementation.
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Our company offers a system called 'OMNIedge' that attaches sensors to parts to visualize their current status in numerical form. By visualizing the condition of parts, we achieve greater efficiency in maintenance operations, reduction in inventory management costs, and improvement in equipment utilization rates. This supports the smooth execution of production plans. Depending on your needs, we plan to visualize the condition of various mechanical component parts, not just LM guides and ball screws. Please feel free to consult with us.