Solve tool exchange losses and defective/rework losses with AI! Achieve cost reduction with easy implementation.
Abnormal detection of cutting tools in semiconductor manufacturing significantly impacts product quality and production efficiency. The occurrence of defective products due to tool wear or damage, as well as downtime caused by tool replacement, results in serious cost burdens. This product utilizes AI to monitor the condition of tools in real-time and detect abnormalities early, addressing these challenges. 【Application Scenarios】 * Semiconductor manufacturing sites: Occurrence of defective products due to tool wear or damage, downtime due to tool replacement, quality control in unmanned processing at night. * Challenges: Difficulty in predicting tool life, occurrence of defective products due to delays in abnormal detection, production stoppage due to tool replacement, burden of manual monitoring. 【Effects of Implementation】 * Reduction of defective product occurrence: By detecting tool abnormalities early, it helps suppress the occurrence of defective products and contributes to improved product quality. * Reduction of tool replacement loss: By predicting tool life and replacing tools at optimal timing, it reduces unnecessary replacements and achieves cost savings. * Improvement of production efficiency: Reduces downtime and enhances production efficiency. * Resolution of labor shortages: By automating monitoring tasks that relied on manual labor, it contributes to alleviating labor shortages.
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**Features** * Automatic Analysis by AI: The AI automatically analyzes sensor data to detect tool wear and defects, identifying abnormalities. * Easy Installation: By simply installing dedicated sensors on machine tools, a network is automatically constructed, allowing operations to begin. * Secure Data Collection: Data is collected securely over a closed network, with comprehensive security measures in place. * Real-Time Notifications: Abnormalities are notified in real-time via rotating lights or tablets, enabling prompt responses. * Packaging: We provide a complete package of everything needed, from sensors to communication environments. **Our Strengths** We offer the IoT service "OMNIedge" for the manufacturing industry, leveraging years of experience and know-how in the development and manufacturing of mechanical components to provide high-quality products and services. We propose optimal solutions tailored to our customers' needs.
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Our company offers a system called 'OMNIedge' that attaches sensors to parts to visualize their current status in numerical form. By visualizing the condition of parts, we achieve greater efficiency in maintenance operations, reduction in inventory management costs, and improvement in equipment utilization rates. This supports the smooth execution of production plans. Depending on your needs, we plan to visualize the condition of various mechanical component parts, not just LM guides and ball screws. Please feel free to consult with us.