Addressing labor shortages and unstable painting quality! "Automated Painting Process Proposal Service"
We propose the optimal "automation" for those struggling with labor shortages and quality instability at painting sites!
Labor shortages, quality variability, rising costs... Would you like to solve these challenges through automation in the painting process? Our "Painting Automation Proposal Service" offers a tailor-made solution for the optimal automation system for your production line and products. If you are a manufacturing company with needs such as "wanting to reduce labor," "wanting to stabilize quality," "wanting to improve productivity," or "wanting to efficiently paint complex-shaped products," please pay attention to our automation proposals. With our extensive experience, we will analyze your current painting process, production volume, product shapes, and more in detail. We will select the optimal robot system, peripheral equipment, and painting methods to propose a highly cost-effective automation plan. Our proposals clearly present the benefits of implementation and support smooth automation. Please feel free to consult with us first.
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basic information
- Serviceable Areas: Koshinetsu, Kanto Area - Proposal Content: Custom-made painting automation system tailored to customer needs - Target Processes: Pre-treatment, painting (liquid, powder), drying, transportation, etc., general painting line - Main Equipment: - Painting robots (selecting the optimal model such as articulated, vertical articulated, or scara types) - Paint supply systems (systems tailored to paint characteristics such as metered supply and automatic mixing) - Transportation systems (methods of transportation such as conveyors and AGVs suited to the production line) - Peripheral equipment (integrating necessary equipment such as masking devices, cleaning devices, and drying ovens) - Control systems (considering operability and maintainability with PLCs and touch panels) - Proposal Process: - Hearing: We will listen in detail to the customer's challenges, requests, and production conditions. - Current Situation Analysis: We will analyze the current painting processes, equipment, and quality in detail. - System Design: Based on the analysis results, we will design the optimal automation system. - Cost Estimation: We will calculate the system implementation costs and running costs based on the design. - Implementation Support: We will support the system's implementation, startup, and operational guidance.
Price range
Delivery Time
※Please understand that it may vary significantly depending on the content of your inquiry.
Applications/Examples of results
<Automation Case Study-1> Electric Drying Oven with IoT Functionality By equipping the drying oven with IoT functionality that automatically monitors and manages the oven temperature, it has become possible to stabilize quality and predict equipment malfunctions. Centralized management of equipment operating conditions has led to improved quality and efficiency. <Automation Case Study-2> Maintenance Support Package for Painting Booths The troublesome sludge removal and booth cleaning tasks in water-based painting booths have been automated by combining a special killer agent with a centrifuge. This has significantly reduced manual booth cleaning efforts, successfully cutting costs such as labor and water bills, and improving efficiency. <Automation Case Study-3> XY Painting Device with Inversion Mechanism By adding a mechanism to the automatic painting machine that flips small workpieces all at once, we have streamlined the labor-intensive task of "flipping the workpieces." For more details on our achievements and case studies, please visit our official website.
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Download All Catalogs![[Case Studies of Equipment Introduction] No. 1 in Solving Manufacturing Site Issues! NCC Corporation, Nagano Prefecture](https://image.mono.ipros.com/public/catalog/image/01/d1f/796867/IPROS16498217624969264931.jpeg?w=120&h=170)
Company information
Since its establishment in 1958, the company has focused on industrial paints and fine chemical products. In 1964, it established Minami-Shin Custom Co., Ltd. (now CC-G Co., Ltd.) as a research factory, where it accumulated knowledge and built expertise in specialized areas by using its own products. This accumulated know-how has been recognized, leading to an expansion of the market throughout Nagano Prefecture, while simultaneously, customer requests have become increasingly diverse. The fine chemical sector, including industrial chemicals and chemical products, has evolved to include high-tech materials such as electronic materials, as well as efficient production and recycling systems to handle them. The establishment of a consistent supply system for hazardous and highly toxic materials, as well as the addition of functions for paint color matching, has also been driven by customer needs. Additionally, in response to requests from local customers, the company has ventured into construction fields utilizing chemical methods and chemical construction materials, demonstrating an advisory function from a comprehensive perspective that differs from traditional trading companies.