[Automation and Labor Saving in Factories: Success Case] Foundry Product Manufacturing Factory
Challenges of labor shortages and quality stability in manufacturing lines! A successful case of building a fully automated line.
We would like to introduce a case study of establishing a fully automated casting production line at a casting product manufacturing factory. In a casting production line that operated with 14 workers in two shifts, it became difficult to secure personnel, and as production numbers increased, so did variations in quality and inspection errors. To address this, we conducted an assessment of the on-site situation, organized the issues, and evaluated the feasibility of automation. We provided a one-stop solution from concept development, system configuration, detailed design, manufacturing, to startup. A fully automated line was established, reducing the number of workers from 14. [Case Overview] ■ Background: Challenges of personnel shortages and quality stability in the production line ■ Effects: Successful establishment of a fully automated line - Established a fully automated line, reducing the number of workers from 14 - Stabilized the supply system by in-house production of outsourced processes - Enabled flexible line operations that balance quality and productivity without worrying about personnel shortages *For more details, please download the PDF or feel free to contact us.
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BRICS Corporation is a company that aims to "completely solve factory challenges with technology" and provides total support closely tied to manufacturing sites. Our biggest feature is our ability to handle everything in-house, from machining, robot systems, control, installation work, to human resource development. We not only accommodate a variety of materials such as iron, aluminum, and stainless steel, but we also have a track record of high-precision processing from parts to large structures. We provide one-stop support from design assistance, material procurement, to surface treatment. In the engineering field, we support the introduction of industrial robots (design, manufacturing, installation, teaching), as well as electrical, piping, weight, and foundation work. We also take on layout changes within factories and the updating of aging equipment as a single package. We can also assist in areas such as control panel design and manufacturing, as well as training for robot operators and teaching. We propose a system that enables "continuous achievement" rather than just ending with equipment installation. By balancing "high precision × short delivery times" and "integrated support × flexibility," we have gained the trust of many manufacturers both inside and outside Shizuoka Prefecture. Even if your challenges are vague, please consult with us first. We will flexibly propose solutions tailored to your company's issues, from the conceptual stage to utilizing subsidies.
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