Case of unmanned DX in the casting manufacturing line | Simultaneously solving labor shortages and quality issues
Resolve labor shortages, quality inconsistencies, and inspection errors with "complete automation"! One-stop support from conceptual design to operational assistance, successfully reducing initial costs through the use of subsidies.
We would like to introduce a case study of a completely unmanned casting production line established at a foundry manufacturing plant. In a casting production line that operated with 14 workers in two shifts day and night, it became difficult to secure personnel, and along with the increase in production numbers, there was also an increase in quality variation and inspection errors. In response, we conducted an assessment of the on-site situation, organized the issues, and evaluated the feasibility of automation. We provided a one-stop solution from concept, system configuration, detailed design, manufacturing, to startup. We established a fully unmanned line and reduced the workforce from 14 workers. [Case Overview] ■ Background: Challenges of labor shortages and quality stability in the production line ■ Effect: Successful establishment of a fully unmanned line - Established a fully unmanned line and reduced the workforce from 14 workers - Stabilized the supply system by in-house production of outsourced processes - Enabled flexible line operations that balance quality and productivity without worrying about securing personnel *Other successful case studies are also featured in the "3-Minute Success Case Collection"! For more details, please download or feel free to contact us.
Inquire About This Product
basic information
For more details, please download the PDF or feel free to contact us.
Price range
Delivery Time
Applications/Examples of results
For more details, please download the PDF or feel free to contact us.
catalog（1）
Download All Catalogs
Company information
BRICS Corporation is a company that aims to "completely solve factory challenges with technology" and provides total support closely tied to manufacturing sites. Our biggest feature is our ability to handle everything in-house, from machining, robot systems, control, installation work, to human resource development. We not only accommodate a variety of materials such as iron, aluminum, and stainless steel, but we also have a track record of high-precision processing from parts to large structures. We provide one-stop support from design assistance, material procurement, to surface treatment. In the engineering field, we support the introduction of industrial robots (design, manufacturing, installation, teaching), as well as electrical, piping, weight, and foundation work. We also take on layout changes within factories and the updating of aging equipment as a single package. We can also assist in areas such as control panel design and manufacturing, as well as training for robot operators and teaching. We propose a system that enables "continuous achievement" rather than just ending with equipment installation. By balancing "high precision × short delivery times" and "integrated support × flexibility," we have gained the trust of many manufacturers both inside and outside Shizuoka Prefecture. Even if your challenges are vague, please consult with us first. We will flexibly propose solutions tailored to your company's issues, from the conceptual stage to utilizing subsidies.