[Success Case] Automation of the Turning Machining Line Achieved in an Automotive Parts Factory
A case that achieved both labor reduction through automation and improved productivity, realizing a flexible production system.
We would like to introduce a case where a turning processing line, which achieved stable operation through labor-saving and automation, was implemented in a manufacturing plant for automotive piping components. In this plant, the serious labor shortage made it urgent to balance labor-saving and productivity improvement. By conducting process analysis and formulating a labor-saving plan, we were able to standardize tasks that had become reliant on specific individuals, achieving a stable production system. 【Case Overview】 ■ Background: Aiming to simultaneously resolve labor shortages and accommodate a variety of products ■ Effects: Achieved a balance between labor-saving through automation and productivity improvement, resulting in a flexible production system - Tasks that had become reliant on specific individuals were standardized, leading to a stable production system - Automation through robots achieved a balance between labor-saving and production efficiency - Transitioned to a system capable of flexibly handling complex processing and small-batch production of various types - Processing that was difficult with general-purpose machines became smoothly manageable with the introduction of suitable equipment - Utilizing subsidies for equipment investment helped reduce the burden at the time of implementation and supported early investment decisions *For more details, please download the PDF or feel free to contact us.
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BRICS Corporation is a company that aims to "completely solve factory challenges with technology" and provides total support closely tied to manufacturing sites. Our biggest feature is our ability to handle everything in-house, from machining, robot systems, control, installation work, to human resource development. We not only accommodate a variety of materials such as iron, aluminum, and stainless steel, but we also have a track record of high-precision processing from parts to large structures. We provide one-stop support from design assistance, material procurement, to surface treatment. In the engineering field, we support the introduction of industrial robots (design, manufacturing, installation, teaching), as well as electrical, piping, weight, and foundation work. We also take on layout changes within factories and the updating of aging equipment as a single package. We can also assist in areas such as control panel design and manufacturing, as well as training for robot operators and teaching. We propose a system that enables "continuous achievement" rather than just ending with equipment installation. By balancing "high precision × short delivery times" and "integrated support × flexibility," we have gained the trust of many manufacturers both inside and outside Shizuoka Prefecture. Even if your challenges are vague, please consult with us first. We will flexibly propose solutions tailored to your company's issues, from the conceptual stage to utilizing subsidies.