Dramatic improvement in productivity! Proposing faster and more efficient solutions with high-cycle molds.
Delivering peace of mind, Fujiseiki's "High Cycle Molds." Excellent disassembly/assembly characteristics and outstanding maintenance capabilities. Expanded from 4-cavity to 8-cavity using the same size molding machine, achieving a cycle time of 5 seconds with a 280t molding machine. The conventional 220t mold for CD cases, which had a cycle time of 8 seconds, has dramatically improved productivity to 8-cavity 280t with a cycle time of 5 seconds in our specifications. Additionally, by transitioning from the conventional cold runner structure (22 seconds) to a fully hot runner system, we have achieved high-speed molding in 15 seconds. This contributes to reducing runner waste and supports high cycle production. Furthermore, we support further efficiency improvements with the following technical proposals: ■ Runner-less design: Reducing resin waste & enabling high cycles ■ Optimization of product shape and runner: Improving release and cooling properties ■ Material changes: Enhancing thermal conductivity for better cooling efficiency ■ Cooling circuit optimization: Design based on thermal analysis and flow analysis *For more details, please download the PDF or feel free to contact us.
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【Main Features】 ■ High Cycle: 8 cavities × 280t with a 5-second cycle ■ Full Hot Runner: Reduced from 22 seconds to 15 seconds ■ Cooling Optimization: Circuit design utilizing analysis ■ Enhanced multi-cavity capability, compatibility, and durability *For more details, please download the PDF or feel free to contact us.
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【Production Achievements】 ■ Medical device-related ■ Container and physical chemistry-related ■ Automotive-related ■ Precision molds *For more details, please download the PDF or feel free to contact us.
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Fujii Seiki is committed to technological innovation, designing, developing, and manufacturing high-profit molds such as high-cycle and multi-cavity molds. In addition to providing precision molds, we also offer system proposals and sales that enable mass production of molded products in terms of quality and cost, tailored to customer needs, including injection molding machines, peripheral equipment, extraction machines, and assembly machines.
