"Why does the oversight of foreign objects occur?" Considering from the perspective of a newcomer.
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[Manufacturing Industry New Employee Training] The background of overlooked foreign objects by new employees! Reviewing the training system and implementing visual training will lead to quality improvement.
In the beverage inspection line, there have been cases where new operators overlook foreign objects. This issue could have a significant impact on product quality and safety. The main causes are as follows: ● Lack of understanding of inspection standards: The definition of foreign objects and inspection criteria have not been clearly communicated. ● Immaturity in visual judgment: There is a lack of visual judgment necessary for identifying foreign objects. ● Inadequate training system: There is a lack of practical training and feedback. These factors combine to result in the oversight of foreign objects. To prevent the oversight of foreign objects in the beverage inspection line, it is essential to review the training system and introduce visual training. By sharing clear standards and procedures and revising the training system, improvements in quality can be expected. *For more details, please feel free to contact us.
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Proposal for Solutions | Strengthening the Educational System and Introducing Visual Training To prevent the oversight of foreign objects, the following measures are effective: ● Clarification of Inspection Standards: Document the definitions of foreign objects and inspection standards, and share them with all workers. ● Introduction of Visual Training: Conduct training using actual foreign objects and simulated foreign objects to develop visual judgment skills. ● Strengthening the Educational System: Implement on-the-job training (OJT) for new workers and regular training sessions to help them acquire practical skills. These initiatives are expected to reduce the oversight of foreign objects.
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Implementation Steps | Review and Establishment of the Education System STEP 1 | Understanding Current Issues Analyze the occurrence and causes of past overlooked foreign objects to grasp the overall picture of the problem. STEP 2 | Review of the Education System Review the education system by clarifying inspection standards, introducing visual training, and strengthening the education framework. STEP 3 | Implementation of Education and Follow-Up Introduce the new education system and conduct regular training and follow-up. STEP 4 | Verification of Effectiveness and Improvement Monitor the occurrence of overlooked foreign objects after implementation and make necessary adjustments and improvements to the measures.
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P3
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Applications/Examples of results
Introduction of Success Case | 70% Reduction in Oversights Through the Introduction of Visual Training At a beverage manufacturer, there were frequent oversights of foreign objects by new operators. Therefore, the following measures were implemented: ● Clarification of inspection standards: Definition of foreign objects and inspection criteria were documented and shared with all operators. ● Introduction of visual training: Training was conducted using actual foreign objects and simulated foreign objects. ● Strengthening of the education system: On-the-job training (OJT) and regular training sessions were conducted for new operators. As a result of these efforts, the oversight of foreign objects was reduced by 70%, leading to an improvement in quality.
Line up（4）
| Model number | overview |
|---|---|
| Specification of Educational Content and Continuous Follow-up 1️⃣ | Clarification of Inspection Standards: Document the definition of foreign substances and inspection standards, and share them with all workers. |
| Specification of Educational Content and Continuous Follow-up 2️⃣ | Introduction of Visual Training: Conduct training using actual foreign substances and simulated foreign substances to develop visual judgment skills. |
| Specification of Educational Content and Continuous Follow-up 3️⃣ | Strengthening the Educational System: Implement OJT for new workers and regular training to help them acquire practical skills. |
| Specification of Educational Content and Continuous Follow-up 4️⃣ | Regular Education and Follow-up: Conduct regular education and follow-up to ensure knowledge retention. |
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Company information
LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.