Innovative Education to Change the "Inexperienced Newcomer Who Cannot Make Judgments"
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【Manufacturing Industry New Employee Training】 "New Employees Who Cannot Make Judgments" Cause Quality Risks! Introducing the Background of Insufficient Judgment Skills.
Visual inspection of electronic components is a crucial process for ensuring product quality. However, novice inspectors often face challenges such as "not knowing where to look" and "ambiguous criteria for judgment," which can lead to overlooking defective products or making incorrect assessments, thereby increasing quality risks. The main reasons why novice inspectors struggle with judgment are as follows: ● Abstract nature of training content: There are many vague instructions like "look carefully" and "don't miss any abnormalities," without specific criteria for judgment being provided. ● Lack of experience: There are few opportunities to encounter actual defective products or abnormal cases, resulting in underdeveloped judgment skills. ● Insufficient sharing of perspectives: The "points to look for" from experienced inspectors are not clearly communicated. *For more details, please feel free to contact us.
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Proposal for Solutions | Introduction of Specific Educational Methods To improve the judgment skills of new inspectors, the following measures are effective: ● Presentation of Specific Judgment Criteria: Provide concrete standards such as "Defects larger than this size are considered unacceptable." ● Sharing of Defective Cases: Share past defective products and abnormal cases to raise awareness. ● Implementation of Practical Training: Conduct training using actual samples to cultivate judgment skills. ● Utilization of Gaze Measurement Technology: Visualize the gaze of experienced inspectors to specifically show newcomers "where to look."
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Implementation Steps | Building an Educational System for Improving Judgment Skills STEP 1 | Understanding Current Issues Analyze the trends and causes of judgment errors among new inspectors to clarify educational challenges. STEP 2 | Reviewing Educational Content Consider educational content that incorporates specific judgment criteria, sharing of poor case examples, and the use of gaze measurement technology. STEP 3 | Conducting Practical Training Conduct training using actual samples to develop judgment skills. STEP 4 | Providing Feedback Provide feedback on inspection results to deepen understanding.
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P3
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Introduction of Success Cases | Improvement of Inspection Accuracy through the Introduction of Gaze Measurement Technology At a certain electronic component manufacturer, there were frequent judgment errors by new inspectors. Therefore, the following measures were implemented: ● Introduction of Gaze Measurement Technology: Visualized the gaze of experienced inspectors to specifically show new inspectors "where to look." ● Sharing of Defective Cases: Shared past defective products and abnormal cases to raise awareness. ● Implementation of Practical Training: Conducted training using actual samples to develop judgment skills. As a result of these initiatives, the judgment skills of new inspectors improved significantly, leading to a substantial enhancement in inspection accuracy.
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| Model number | overview |
|---|---|
| How to Promote Education for Improving Judgment Skills 1️⃣ | Presentation of Specific Judgment Criteria: Provide specific criteria such as "Defective if the scratch is larger than this size." |
| How to Promote Education for Improving Judgment Skills 2️⃣ | Sharing Defective Cases: Share past defective products and abnormal cases to raise awareness. |
| How to Promote Education for Improving Judgment Skills 3️⃣ | Implementation of Practical Training: Conduct training using actual samples to develop judgment skills. |
| How to Promote Education for Improving Judgment Skills 4️⃣ | Utilization of Gaze Measurement Technology: Visualize the gaze of experienced individuals and specifically show newcomers "where to look." |
| How to Promote Education for Improving Judgment Skills 5️⃣ | Providing Feedback: Offer feedback on inspection results to deepen understanding. |
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LinkStudio Co., Ltd. is an animation production company specializing in the creation of training and educational videos for the manufacturing industry. We have numerous achievements on platforms such as Coconala, with **over 3,000 productions and an average rating of 4.9 out of 5**, receiving high praise. Through multilingual support and custom training design, we contribute to reducing the educational burden on the field, standardization, and improving safety.
