"Reduction of defective products and shortening of mold adjustment" - Problem-solving with a feeding device and precision leveler.
Deployment device: Rotarian Precision leveler: FL series
It is possible to minimize mold adjustments due to residual stress in materials. This leads to a reduction in defects and scrap, extends mold life, and achieves improvements in productivity and cost reduction.
Are you struggling with improving the defect rate or the lifespan of your molds? We often hear, "I'm using a leveler, but I want to reduce the defect rate by another 2%" or "I think the mold is the cause." The actual cause may lie in the materials. Is the leveler you are currently using a "precision leveler"? By combining our inverter-type material feeding device "Rotarian" with a precision leveler, it is possible to minimize mold adjustments caused by residual stress in the materials. By correcting winding defects and improving tooth engagement, we can suppress the occurrence of defects caused by material issues, significantly reducing the defect rate. Additionally, as the accuracy of material correction increases, the burden on the molds decreases, leading to an extension of mold lifespan. As a result, the time required for mold adjustments is greatly reduced, achieving both increased production efficiency and cost savings. [Recommended for the following environments] Lead frames, connectors, crimp terminals, precision small parts, semiconductor components [Special Shaped Roller FL -2150 FL -2150] The special shaped roll configuration, which is smaller at the entrance and larger towards the exit, can further enhance leveling performance. *Please feel free to contact us.
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basic information
【Inverter Type Material Feeding Device】 Product Name: Rotarian Model: S-600, S-900, R-900 Material Table Diameter: Φ600 to Φ900 millimeters S Type - Material feeding guide is slide type, horizontal feed R Type - Material feeding guide is pendulum type, vertical feed 【Precision Leveler】 Product Name: FL Series Compact design for narrow spaces, our best-selling standard model, special arrangement type with irregular rollers, and powerful levelers made of high-rigidity materials are available. *Test machine rentals and demo machines are available. Please feel free to contact us.
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Line up（10）
| Model number | overview |
|---|---|
| FL-50 | Max width supported: 50mm, Supported thickness: 0.1~0.5mm, Work roll diameter: Φ12mm, Remarks: Compact space compatible type |
| FL-100 | Max width supported: 100mm, Supported thickness: 0.1~1.0mm, Work roll diameter: Φ12mm, Remarks: Standard type, Best-selling leveler |
| FL-150 | Max width supported: 150mm, Supported thickness: 0.1~1.0mm, Work roll diameter: Φ12mm, Remarks: Standard type, Best-selling leveler |
| FL-2100 | Max width supported: 100mm, Supported thickness: 0.1~1.0mm, Work roll diameter: Φ12mm~Φ28mm, Remarks: Correction roller special type |
| FL-2150 | Max width supported: 150mm, Supported thickness: 0.3~1.0mm, Work roll diameter: Φ12mm~Φ28mm, Remarks: Correction roller special type |
| FLV3-150 | Max width supported: 150mm, Supported thickness: 0.3~1.5mm, Work roll diameter: Φ30mm, Remarks: The most powerful leveler |
| FLV3-200 | Max width supported: 200mm, Supported thickness: 0.3~1.5mm, Work roll diameter: Φ30mm, Remarks: The most powerful leveler |
| S-type Rotarian (Horizontal Feed) S-600 | Material placement table diameter: Φ600mm, Feed speed: 1.8~18m/3.6~36m, Supported material thickness/width: 0.2~1.2mm thick/20~120mm wide, Remarks: Space-saving product, Horizontal straight type head |
| S-type Rotarian (Horizontal Feed) S-900 | Material placement table diameter: Φ900mm, Feed speed: 1.8~18m/3.6~36m, Supported material thickness/width: 0.1~1.2mm thick/5mm~120mm wide, Remarks: Options for table diameters Φ1200 and Φ1500 depending on material diameter, Horizontal straight type head, Horizontal feed |
| R-type Rotarian (Vertical Feed) R-900 | Material placement table diameter: Φ900mm, Feed speed: 1.8~18m/3.6~36m, Supported material thickness/width: 0.1~1.2mm thick/5mm~120mm wide, Remarks: Options for table diameters Φ1200 and Φ1500 depending on material diameter, Pendulum type |
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Company information
We are a company that responds to inquiries about improving productivity, labor-saving, automation, and safe operations, primarily in the precision press processing industry, and we provide work systems and equipment.