Achieved up to 50% cost reduction by switching from conventional construction methods!
Our company is capable of securing the shear surface of gear teeth while suppressing "dulling" through "precision shearing processing." This technology achieves a shear surface comparable to fine blanking, and while it does not reach the precision of machined gears, it is possible to produce gears with the required precision using general-purpose press machines, depending on the specifications. We conduct visual inspections of all products in most precision shearing processed items, minimizing the risk of defective products being released. 【Features】 ■ Production of high-quality gears without dulling through precision shearing processing ■ Assurance of stable quality through visual inspection of all products ■ Cost reduction achieved by transitioning from traditional methods *For more details, please refer to the related links or feel free to contact us.
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【Solving these concerns】 ■I want affordable gears with the same precision as current products. ■I want to mass-produce high-quality gears. ■I want to reduce costs at all costs. *For more details, please check the related links or feel free to contact us.
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【Examples (Excerpt)】 ■ Sliding Door Gear Closer ■ Lever Gear for Power Seats ■ Gear Tooth Cold Forged Composite Functional Parts ■ High Tensile 780 Precision Shear Gear (Parts with Gear Tooth High Tensile Steel Plate Heat Treatment Elimination) ■ Gear for Luggage Door Closer *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.