By using re-rolled materials with guaranteed thickness, we have achieved the elimination of grinding processes!
This is a case study of a technical proposal for the production of polished processed products. In this case, the product was traditionally produced by polishing both sides after press production. Since the thickness was outside the tolerance range with just regular press processing, double-sided polishing was necessary to guarantee the thickness, but this posed challenges due to the labor involved and high costs. By using re-rolled material for press processing, we eliminated the need for polishing, resulting in a 30% cost reduction. [Case Overview] ■Challenge: Is it possible to perform press processing with precision that eliminates the need for polishing? ■Effect: Transitioning to press processing of re-rolled material with managed thickness resulted in a 30% cost reduction. *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.

