By switching from gear manufacturing using hob machining to transfer press processing, we achieved cost reduction!
This is a technical proposal example for the production of luggage gears. In this case, the product was initially considered for gear production using hob machining. However, hob machining posed a problem of high costs due to the impact of takt time and material costs. Therefore, we proposed a method transition from traditional hob machining to transfer press processing. This achieved a 30% cost reduction and a 50% reduction in lead time. [Case Overview] ■ Issue: Material costs are high with hob machining ■ Effect: Transitioning to progressive press processing resulted in a 30% cost reduction *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.