Achieving cost reduction through the transition from fine blanking to general press processing!
This is a technical proposal case for the production of seatbelt components. The products in this case were traditionally produced using fine blanking. As they are related parts for automotive seatbelts, they were manufactured in various locations around the world. However, fluctuations in exchange rates significantly affected prices, leading to the challenge of wanting to reduce costs. Therefore, we proposed a method transition to general press processing using cold forging and precision shearing. This achieved a 30% cost reduction while maintaining the same level of precision as fine blanking. [Case Summary] ■ Before Proposal: Produced using fine blanking ■ Effect: 30% cost reduction through method transition to general press *For more details, please refer to the related links or feel free to contact us.
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We can provide consistent support from prototype development to mass production using molds. We can accommodate plates up to 6 mm and will create molds that combine the application of cold forging technology and precision shearing processing. While a certain level of initial investment is required, there is potential for significant cost reduction compared to existing methods. Please consider utilizing our services for transitioning from existing methods to pressing and for the development of new parts in your press production facility.