Nearly 50% of small and medium-sized manufacturing companies are experiencing a labor shortage in the equipment maintenance and inspection departments!
Vibration Monitoring Device Conan Air: IoT-Compatible 3D Digital Twin / Improving Equipment Maintenance and Labor Reduction through DX Promotion and System Integration / Preventive Maintenance
Nearly 50% of small and medium-sized manufacturing companies feel a labor shortage in their maintenance and inspection departments! A survey on the labor shortage in maintenance and inspection operations and digital transformation in small and medium-sized manufacturing.
PR TIMES https://x.gd/djnPz Nakayama Suinetsu Industry conducted a survey on the actual situation regarding "labor shortages and digital transformation (DX) in equipment maintenance and inspection operations" targeting small and medium-sized manufacturing business owners. <Survey Summary> - Nearly 50% of small and medium-sized manufacturing businesses feel a labor shortage in their equipment maintenance and inspection departments. - The reasons for the labor shortage in the equipment maintenance and inspection departments of small and medium-sized manufacturing businesses include a lack of hiring and the difficulty of training due to the work being highly specialized. - More than 60% of small and medium-sized manufacturing businesses that feel a labor shortage in the equipment maintenance and inspection departments are not engaged in digital transformation (DX) efforts for these operations. - The top three initiatives for DX in the equipment maintenance and inspection departments are: 1st: Establishing a remote monitoring system, 2nd: Implementing maintenance management systems and monitoring conditions using vibration and temperature sensors. The digital twin construction service provided by Nakayama Suinetsu Industry supports the standardization and labor-saving of maintenance management with the ability to manage Conan Air signals collectively in a browser and the configuration with INTEGNANCE VR, which reproduces equipment in a virtual space, making it easy for on-site personnel who are not well-versed in IT or digital technology to implement and use. - You can try Conan Air for free for 30 days. Please feel free to contact us.
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basic information
- Specifications Model: CNA-WLVS-02L Detection acceleration range (m/sec²): ± 160 Detection axes: 3 axes (X, Y, Z) and composite value Response frequency (Hz): 10~1,000, HPF bypass: 0~1,000 (both -3dB) Sampling rate (Hz): 3200 A/D resolution: 13bit Communication: Wi-Fi IEEE 802.11b/g/n (2.4GHz) Power supply: Lithium primary battery (non-rechargeable) CR2 x 1 Operating time: Continuous 8 hours (non-continuous measurement) / Intermittent: 4 years (1 measurement per day) Rated current consumption (mA): 100 Dimensions (mm): 65×52×27(32) (with magnet) Weight (including battery) (g): 54 (77) IP class: IP67 Operating temperature (°C): -10 to 60°C Recommended browser: Google Chrome, Microsoft Edge, Safari *For more details, please refer to the PDF document or feel free to contact us.
Price information
￥30,000 (excluding tax) Prices may vary depending on the quantity, so please inquire. - Application Examples NEC: Achieved automatic judgment of frequency analysis using AI for invariant analysis https://x.gd/wXSuw Chiyoda Corporation: Adopted for O&M mother business https://x.gd/sPhvR Science Solutions: Used in basic research utilizing IoT platform https://x.gd/nOY2g Conexio: Adopted for the peace of mind pack for pump equipment https://x.gd/GSDlG
Price range
P2
Delivery Time
P3
※The delivery date may vary depending on the quantity, so please feel free to contact us.
Applications/Examples of results
- Purpose Preventive maintenance (health check) and predictive maintenance for equipment and machinery - Main users (corporate names and honorifics omitted) AGC, JERA, JR East, NTT-AT, Creative Aisin, Aeon, Iwaki, F-Tech, Kaneka, Calsonic Kansei, Quartz Tech, Komatsu, Showa, Sincere, Subaru, Daio Paper Products, Daihatsu, Daifuku, Diamond Electric, Tachi-Ease, Tapirus, Denso, Denso Trim, Toyota Motor Corporation, Biomass Power Technologies, Bridgestone, Mitsuwa Pump, Mebius Packaging, Yamaha Motor, Aichi Steel, Asahi Kasei Engineering, Ebara Corporation, Gifu Body Industries, Kyocera, Kyoto Manufacturing, Arakawa Industries, Mitsubishi Chemical, Miki Pulley, Sumitomo Heavy Industries, Sumitomo Electric, Kojima Press, Snow Brand Milk Products, Chubu Nippon Furnace Industry, Teijin, Toshiba Mitsubishi Electric Industrial Systems, Nissan Motor, NSK, Nippon Steel, Nippon Tokushu Tokai, Hitachi Construction Machinery, Fujifilm, Mitsubishi Heavy Industries, Toppan Printing, NTN.
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Company information
Our company, headquartered in Suzuka City, Mie Prefecture, has a history of over 50 years and contributes to the maintenance and upkeep of factory equipment through two business divisions: the digital twin construction division utilizing our self-developed Wi-Fi vibration meter, and the piping and mechanical equipment construction division for factory equipment support. - Digital Twin Construction Division By combining INTEGNANCE VR from Brown Reverse Co., Ltd., which represents factories in a virtual space and realizes the digital transformation (DX) and digitization of maintenance operations, with Conan Air, we can create 3D data of all equipment and piping within the plant. By incorporating Wi-Fi vibration sensors, we can establish a labor-saving system for maintenance management using digital twins and generative AI. All safety management can be conducted on a computer monitor, enabling predictive maintenance to prevent equipment troubles before they occur, thus achieving workforce reduction and decreased man-hours. - Piping and Mechanical Equipment Construction Division Based on our extensive experience and know-how, we excel in providing prompt and careful construction, detailed responses across various fields, and high cost performance. We primarily focus on mechanical equipment construction centered around piping, while also integrating and managing operations related to electrical, instrumentation, control systems, painting, insulation, construction, and civil engineering across multiple fields.