I am experiencing the benefits of implementation in terms of particle countermeasures, energy-saving performance, and quietness.
We have fully introduced the Hayate series into the dust removal process of our substrate manufacturing line. The air nozzles we were previously using had a dust removal rate of about 50%, which had plateaued, leading to ongoing quality issues due to residual and reattached foreign substances. When we first tested the Hayate, the first thing we noticed was the difference in the quality of the airflow itself. Unlike the air nozzles we had been using, the Hayate provides a stable supply of thin, directional air, ensuring that the airflow reaches the target surface consistently. It was clear from the results that it effectively blows away foreign substances. Upon inspecting the foreign substance retention rate, most models achieved a dust removal rate of over 70%. In some models, a dust removal performance of over 99% was confirmed, significantly improving product quality and, as a result, greatly reducing the number of defects caused by foreign substances. Furthermore, air consumption has been reduced by more than 50% compared to previous models, and noise levels have also been noticeably lowered. This has reduced stress for operators and contributed to improving the working environment within the factory. Currently, we have adopted the Hayate as the standard specification for our dust removal process, and we are experiencing benefits in terms of quality, environment, and cost.
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Industries introduced: ■ Beverage industry ■ Food industry ■ Pharmaceutical industry ■ Medical device industry ■ Automotive industry ■ Electronic components industry ■ Printing machinery industry, etc. *For more details, please feel free to contact us.
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Torie Engineering Co., Ltd. has been involved in the development and manufacturing of numerous specialized equipment for over 40 years as a pioneer in pneumatic-related devices. With the knowledge and experience gained, combined with innovative ideas and curiosity, we have successfully developed the ultra-high-performance air nozzle "Hayate." << Customer Concerns and Inquiries >> ● We want to reduce electricity costs and CO2 emissions generated in the factory. ● Existing air nozzles are not sufficient for removing water droplets and foreign substances. ● We are considering replacing air nozzles due to aging. ● The noise from existing air nozzles is loud, making it difficult to have conversations without raising our voices. ● We want to eliminate the hassle and effort of replacing plastic air nozzles every few months. ● We want to improve the yield rate and straightness rate. All of the above concerns can be resolved with "Hayate." Please consider it!