Resolved multiple pipe blockages with elbow joints using pigging cleaning | Flow rate restored in one day
Are you struggling with reduced flow in your piping? Even difficult piping with many elbows can have blockages cleared and functionality restored with a single day's pigging cleaning. *Details available in the case study PDF.
Our company specializes in cleaning services tailored for factory equipment, supporting the stable operation of environmental infrastructure. We can handle a wide range of specialized tasks, from wastewater treatment facilities, piping, and tanks to powder recovery, acid and alkali sites, and long-distance horizontal piping. In this case, we proposed an optimal plan tailored to the site conditions, achieving both cost reduction and efficiency. 【Case Overview】 Target: 150A (PVC) piping with a total length of 50m in an electronic components manufacturing factory Objective: Improvement of equipment functionality due to reduced flow rate within the piping Challenge: The targeted piping had a complex structure with numerous elbows (bends), making conventional cleaning methods difficult. Effect: In just 8 hours of work, we removed 5m³ of sludge from the piping and completely restored the flow rate. This normalized the factory's equipment functionality and prevented any impact on production. Working Time: 8 hours Number of Workers: 7 Work Details: - Utilized the water pressure from the fire pump to introduce a pig ball into the piping. - The pig ball passed through the piping, pushing out the internal sludge. - The expelled sludge was collected by a vacuum truck. This process was conducted three times in one day. *For detailed processes and other cases, please check the PDF. We encourage you to download it.
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basic information
Do you have any issues with factory equipment, such as not knowing how to clean it or being unable to find a contractor for urgent requests? Swell Co., Ltd. provides total support for your equipment maintenance operations with our experience and know-how. We utilize the technical capabilities of high-performance special vehicles, such as the 'super powerful suction truck' boasting one of the largest air volumes in Japan and the 'multi-suction truck exclusively for powder' which is the only one in the country, to accomplish tasks that have been difficult until now. We offer a one-stop service through our group collaboration, covering everything from cleaning to collection and transportation, as well as industrial waste disposal. Under thorough safety management by qualified personnel, we can respond widely from Kyushu to Tohoku.
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Applications/Examples of results
VP (PVC) 150A piping pig cleaning operation
Detailed information
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Pig ball
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Company information
Our company, Rivax Co., Ltd., has been engaged in the collection, transportation, and intermediate processing of industrial waste. In response to the need for a comprehensive service that includes not only waste disposal but also factory cleaning, we launched the swell business, specializing in equipment cleaning, in 2014, and we established it as a separate entity in 2024, marking our 10th anniversary. We have a proven track record of specialized high-level work in various environments, including cleaning services focused on factory wastewater treatment facilities, piping, and tanks, as well as the collection of powdered materials, acid and alkaline sites, and long-distance horizontal piping. Our strengths lie in our ability to address customer challenges that have not been solved until now, utilizing the advanced technology of our high-performance vacuum and cleaning vehicles, and proposing better cleaning services tailored to the customer's site, contributing to improvements in cost and efficiency. With our technical expertise and proposal capabilities, we contribute to maintaining the functionality of the environmental infrastructure in factories.
