[Case Study of Remote Monitoring System] Visualizing the Heat Index in the Factory
Remote Monitoring System "AMEROID CHANNEL"
Reduce heat stroke risk with Ameloid's remote monitoring system, while also improving work environment, enhancing productivity, and achieving energy savings!
In recent years, due to the effects of global warming, abnormal heat waves in summer have become the norm, increasing the risk of heat-related illnesses. Particularly in manufacturing environments, in addition to rising outdoor temperatures, the radiant heat from equipment and machinery further raises indoor temperatures. When combined with factors such as long working hours, the wearing of protective clothing, and insufficient ventilation, the risk of heat-related illnesses increases even more. To prevent health issues among employees and the resulting decline in productivity, appropriate temperature management and ensuring rest are necessary. However, it is a reality that thoroughly implementing measures across large factories and multiple work areas is challenging. This is where an efficient management system that incorporates the latest technology comes into play. The remote monitoring system "AMEROID CHANNEL" measures temperature and humidity within the factory in real-time and displays the heat index on a monitor, making the environment "visible." Additionally, when the values exceed the standard, alert emails are automatically sent, allowing employees to immediately understand the situation. Administrators can also check the status in real-time from a distance, making it a highly practical system that balances safety improvements with maintaining work efficiency.
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A case study of implementing the remote monitoring system "AMEROID CHANNEL" at our factory to visualize the heat index inside the facility. At Ameroid, we have introduced this system in our factory and are utilizing it for heatstroke prevention during the summer. The system measures temperature and humidity in real-time and calculates the heat index (WBGT value). Based on this, it displays alerts such as "Danger" or "Special Caution" on monitors installed within the factory to raise awareness. Furthermore, alerts are sent to the internal chat system according to the level of danger, encouraging appropriate breaks and hydration. As a result of implementing this system, the risk of heatstroke among employees has been significantly reduced, and safety has improved. Additionally, by maintaining an appropriate working environment, employees can concentrate on their tasks with peace of mind, leading to increased productivity. Moreover, by analyzing accumulated temperature and humidity data, we have identified areas and times where temperatures are likely to rise. Based on this information, we optimized the placement and operation timing of air conditioning units, achieving energy savings as well.
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Ameloid is a specialized manufacturer of liquid purification equipment, established in 1959. To meet a wide range of liquid processing needs, we have continuously developed and improved liquid purification technologies, refining various methods such as deep filtration, centrifugal separation, air drying, and vacuum distillation. We offer over 60 types of top-quality products specifically designed for liquid purification, including filters, centrifuges, oil-water separators, wastewater treatment systems, and chip dewatering systems, and we propose the optimal processing system based on the properties of the target liquid and the customer's application. In addition, we provide a variety of support plans, including trial plans, rental plans, and maintenance plans, to address concerns before implementation and support operations after installation. Under the slogan "Thinking of a Better Way," we continue to challenge ourselves as a group that constantly seeks "the best for our customers" without being satisfied with the status quo as a manufacturer of liquid purification equipment. We are committed to improving quality and reducing costs while contributing to the realization of our customers' sustainable production activities.