Would you like to prototype and validate easily and quickly?
✅Strength increase due to integrated shape ✅Product cost reduced by 40% ✅Elimination of hassle in arranging and managing by process 【What is Digital Cast?】 A method of producing metal products by creating resin models with a 3D printer and using them as prototypes in a process similar to lost-wax precision casting. Castings can be handled in as little as one week, starting from just one piece. We offer proposals that are beneficial even for development and prototyping. If you have parts under consideration for weight reduction or shape changes, please feel free to consult with us. 【Three Features of Digital Cast】 - Shortest delivery time of one week - Zero mold cost - Manufacturing possible from just one piece
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**Digital Cast of Castem** ■ Process 1. 3D Printing Shape the model using a 3D printer (resin material). 2. Ceramic Coating Coat the wax tree with ceramic liquid and powder in approximately 4 to 6 layers. 3. Mold Firing Completely eliminate the 3D printed model at high temperatures and fire the ceramic mold. 4. Casting Pour molten metal into the mold. ■ Compatible Sizes Up to 500 mm square. ■ Steel Types We can accommodate a wide range of needs, including iron, stainless steel, aluminum, copper (including pure copper), special alloys (such as duralumin A7075 and nickel alloys), heat-resistant steel, tool steel, and high-speed steel.
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We obtained a U.S. patent for "MIM (Metal Injection Molding)" in 1991. We provide optimal proposals using various technologies and thoroughly support our customers' manufacturing! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in an integrated in-house system. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We also enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs related to consideration time and product costs. More than half a century ago, Castem began its casting business by handcrafting machine tools. Today, we have become a leading company in Japan for manufacturing general industrial components using lost wax casting and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
![Achieving cost reduction through casting instead of machining [Case Study]](https://image.mono.ipros.com/public/product/image/aa9/2001533606/IPROS11071150842104020854.jpg?w=280&h=280)
![Verification of prototype development to reduce the number of processes [Case of changing the method from welding to casting]](https://image.mono.ipros.com/public/product/image/3127/IPROS11740751693730085235.png?w=280&h=280)
