Achieving cost reduction in mold production and accommodating complex shapes.
In the machine tool industry, the quality and cost of molds are critical factors that influence product performance and competitiveness. Particularly for molds that require high precision, manufacturing methods capable of accommodating complex shapes are essential. Lost-wax precision casting is suitable for producing molds with complex shapes, including undercuts, and three-dimensional curved shapes that are difficult to machine. This enhances the design flexibility of molds and contributes to improved product performance. 【Application Scenarios】 - Production of molds for machine tools - Production of molds with complex shapes - Production of small quantities of diverse molds 【Effects of Implementation】 - Reduction in mold production costs - Increased design flexibility of molds - Improvement in product quality
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basic information
【Features】 - Capable of manufacturing complex shapes, including undercuts. - Mass production of three-dimensional curved shapes that are difficult to machine is possible. - Handles a wide range of materials including carbon steel, stainless steel, alloy steel, aluminum alloys, and copper alloys. - Cost reduction through changes from cutting processing. - Cost reduction by integrating a three-point structure with screw fastening (no assembly process required). - Cost reduction by integrating a five-point structure through welding. 【Our Strengths】 Daiichi Shoko supports your manufacturing needs. Based in Nagano Prefecture, we engage in contract processing and sales of industrial functional and mechanical parts using various materials. Centered around our own manufacturing plant, we provide products and services across a wide range of industrial fields, achieving high cost performance. We assist our customers in making further leaps in new and advanced fields as a trusted partner.
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Applications/Examples of results
■Cost reduction from cutting products. ■Cost reduction and reduction of procurement man-hours through the integration of products composed of multiple parts. ■Realization of complex shapes.
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Company information
Daiichi Shoko Co., Ltd. is based in Nagano Prefecture and engages in the contract processing and sales of industrial functional and mechanical parts made from various materials. Centered around its own manufacturing plant, the company utilizes plastics, metals, rubber, films, sponges, inorganic materials, and composite materials to provide a wide range of products and services related to "monozukuri" (manufacturing) across diverse industrial sectors. Furthermore, it offers specialized units and equipment products assembled from functional parts made of resins and metals, achieving high cost performance. As a trusted partner, we assist our customers in making further leaps into new and advanced fields they aim to pursue.
![Verification of prototype development to reduce the number of processes [Case of changing the method from welding to casting]](https://image.mono.ipros.com/public/product/image/3127/IPROS11740751693730085235.png?w=280&h=280)
![Cost reduction through conversion to lost-wax method [Free diagnosis with drawings]](https://image.mono.ipros.com/public/product/image/3127/IPROS7676435249164150299.png?w=280&h=280)