Case Study: Prevention of Losses by Detecting Imbalance in Exhaust Fan Equipment
Early detection of exhaust fan abnormalities through vibration frequency analysis. By implementing planned maintenance, a loss impact of 10 million yen was avoided in advance, achieving stable operation.
A case study on maintenance utilizing data from the exhaust fan equipment of a fiber plant. Vibration sensors were installed on the exhaust fan equipment, and vibration frequency analysis was conducted. As a result, abnormal rotation of the rotating machinery due to the influence of adhered substances was detected early, preventing unexpected failures through maintenance and avoiding losses caused by breakdowns.
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Related Product: Wiserot Rotating Machinery Fault Prediction Monitoring System The Wiserot Rotating Machinery Fault Prediction Monitoring System is a system that enables preventive maintenance of rotating machinery and motor-related equipment. By regularly measuring the vibrations of rotating machinery operating on production lines and as critical equipment, it allows for the early detection of abnormal signs through trend monitoring, contributing to the planning of appropriate preventive maintenance and the reduction of production loss costs.
Applications/Examples of results
【Case Study: Loss Prevention through Detection of Imbalance in Exhaust Fan Equipment】 - Industry: Manufacturing (Textile Plant) - Implemented Product: Rotating Machinery Fault Prediction Monitoring System Wiserot - Target Equipment: Exhaust Fan Equipment 【Implementation Effects】 As a result of conducting vibration frequency analysis, we were able to early detect abnormal rotation of the rotating machinery due to the influence of adhering substances. By performing maintenance, we were able to prevent a loss impact of 10 million yen in advance.
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Motor preventive maintenance and rotating machinery failure prediction monitoring system
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Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools
