[To the person in charge of design procurement] Casting from one piece! Easy improvements with Susumu.
Why not try various shapes and materials using an easy-to-work casting method?
【Current Situation】 1. Concerns about the strength of the welded parts 2. Inability to completely eliminate the risk of corrosion ↓ 【Improvement Points】 1. Changed the welded parts to an integrated shape, increasing strength! 2. Tested and adopted a rust-resistant material [SCS11] for mass production! In this way, we were able to resolve the concerns that existed with the conventional products all at once. The key points of Digital Cast are as follows: ☑ Shortest delivery time is 1 week ☑ More than 70 types of materials (casting materials) available for selection ☑ Can be produced from a single piece ☑ No mold cost With the casting method [Digital Cast] that allows for production from a single piece without the need for molds, let's casually try out various prototypes! We also welcome inquiries for prototypes aimed at mass production or small-lot production! We will respond flexibly to your requests, so if you have any parts under consideration for weight reduction or shape changes, please feel free to contact us first. 【What is Digital Cast?】 A method that creates resin models using a 3D printer and then produces metal products in a process similar to lost-wax precision casting using those models as prototypes. We can accommodate castings in as little as 1 week, starting from a single piece. We will provide proposals that offer advantages even in development and prototyping.
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**Digital Cast of Castem** ■ Process 1. 3D Printing Shape the model using a 3D printer (resin material). 2. Ceramic Coating Coat the wax tree with ceramic liquid and powder in approximately 4 to 6 layers. 3. Mold Firing Completely eliminate the 3D printed model at high temperatures and fire the ceramic mold. 4. Casting Pour molten metal into the mold. ■ Supported Sizes Up to 500 mm square. ■ Steel Types We can accommodate a wide range of needs, including iron, stainless steel, aluminum, copper (including pure copper), special alloys (such as duralumin A7075 and nickel alloys), heat-resistant steel, tool steel, and high-speed steel.
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We obtained a U.S. patent for "MIM (Metal Injection Molding)" in 1991. We provide optimal proposals using various technologies and thoroughly support our customers' manufacturing! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in an integrated in-house system. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We also enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs related to consideration time and product costs. More than half a century ago, Castem began its casting business by handcrafting machine tools. Today, we have become a leading company in Japan for manufacturing general industrial components using lost wax casting and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.
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