CT scan: Bonding wires that are difficult to observe with conventional measuring instruments.
Leave it to us for analyzing internal defects and creating 3D data!
Material: Printed Circuit Board Observation Range: 5 x 5 (mm) The image shows the observation of bonding wires. Bonding wires are thin metal wires used as connection materials in semiconductors. We have visualized issues such as joint defects and flow rate calculations, which are considered difficult to evaluate with standard measuring instruments. At Castem, we offer CT scan services using the Nikon MCT225. You can either leave your samples with us or have our staff accompany you while you perform the scan. By conducting a CT scan, it becomes possible to analyze internal defects, create 3D data, and measure internal dimensions. If you are interested, please feel free to contact us.
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【Equipment Overview】 Nikon Solutions MCT225 Imaging Method: Cone Beam CT X-ray Source: 225kV Microfocus Tube Maximum Tube Output: 225W Maximum Focus Diameter: 3μm Imaging Magnification: 1.6× to 150× Resolution: 1.33 to 125μm X-ray Detector: 16bit 4M Pixel Flat Panel Detector (FPD) Maximum Sample Weight: 50kg (maximum 5kg during dimensional evaluation) 【Transmittance Capability】 Transmittance capability is limited depending on the material. Resin: 170mm Aluminum: 70mm Titanium: 45mm Iron: 15mm Heavy Metals: Not suitable for imaging
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With a posture of "just half a step" without complacency, we have cultivated "lost wax precision casting" over many years. Utilizing 3D printing technology, we offer next-generation precision casting technology called "Digital Cast." We obtained a U.S. patent for "MIM (Metal Injection Molding)" in 1991. We provide optimal proposals using various technologies and thoroughly support our customers' manufacturing! We specialize in complex three-dimensional shapes in small lots of various types and carry out everything from mold making to casting, machining, and simple assembly in an integrated in-house system. We supply products to various industries, including medical devices, semiconductors, machine tools, and aerospace. "Just make it, from one piece." We can propose a wide range of manufacturing methods from prototype production of one piece to mass production. We also enable time savings in searching for various suppliers and considering consultation destinations, becoming a true total cost reduction partner by proposing reductions in management costs related to consideration time and product costs. More than half a century ago, Castem began its casting business by handcrafting machine tools. Today, we have become a leading company in Japan for manufacturing general industrial components using lost wax casting and are also engaged in the production of micro lenses and micro needles using the world's highest precision 3D light shaping technology.