Nitriding and coating of steel surfaces! A case study demonstrating the realization of products without cracks or chipping while maintaining the toughness of the steel.
We would like to introduce a case where we achieved wear resistance and extended lifespan through our "PH Coating." In this case, the frequency of replacing sliding equipment parts was high, requiring frequent equipment shutdowns for replacements, and there was a high defect rate leading to product lot outs. As a solution, we applied nitriding and coating, resulting in a lifespan extension of over one year. The downtime for equipment stoppage was eliminated, leading to increased production efficiency. [Challenges] ■ High frequency of replacing sliding equipment parts ■ Frequent equipment shutdowns for replacements ■ High defect rate leading to product lot outs ■ Poor production efficiency ■ High replacement costs ■ Tight deadlines making re-manufacturing difficult *For more details, please download the PDF or feel free to contact us.
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**Effects** - Downtime due to equipment stoppage has been eliminated, resulting in increased production efficiency. - The defect rate has decreased, leading to increased customer trust. - Reduction in equipment costs, reduction in labor hours, and decrease in waste contributing to CO2 reduction. - High evaluation for internal improvement proposals. *For more details, please download the PDF or feel free to contact us.*
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For more details, please download the PDF or feel free to contact us.
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Company information
At Steel Plate Industry, we have always developed unique labor-saving devices that capture the next generation. Our product lineup, which includes automatic bundling systems, heavy-duty air transport systems "Air Bearing," and air-operated valve openers "Best Torque," has received high praise and trust from our customers due to its flexible ideas. In recent years, we have developed the next-generation metal coating technology "Plasma Hard" from our equipment manufacturing technology, contributing to increased production efficiency and cost reduction in cutting-edge manufacturing sites such as the automotive industry. With a system full of scalability and flexibility, we aim to continue working on the development of high-value-added products that bring smiles to our customers.
