Introduction of case studies on solutions for surface treatment of molds, which have become a challenge due to the complexity of surface shapes.
In recent years, not only the durability of molds but also the complexity of surface shapes has made surface treatment of molds a challenge. The films formed by FCVA at NanoFilm Technologies Japan have low friction coefficients, excellent wear resistance, and release properties, solving many problems and contributing to increased productivity. 【Application Examples (Mold Surface Treatment)】 ○ Resin: ABS + 30% GF + 40% Ceramic Powder ⇒ Mold life improved by 5 to 10 times ○ Resin: PPS + 45% GF, PVC ⇒ Mold life improved by 3 to 10 times ○ Resin: Rubber ⇒ Mold life improved by 2 to 5 times For more details, please contact us or download the catalog.
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【Improvement Case Details】 ○ Resin: ABS + 30% GF + 40% Ceramic Powder → Requirements: Corrosion resistance, high wear resistance → Selected Film: TAC → Coating Result: Mold life improved by 5 to 10 times ⇒ No corrosion observed on the surface, only slight wear on the mold surface ○ Resin: PPS + 45% GF → Requirements: Corrosion resistance, high wear resistance → Selected Film: TAC → Coating Result: Mold life improved by 3 to 10 times ⇒ No corrosion observed on the surface, no wear on the mold surface ○ Resin: PVC → Requirements: No use of release agents, prevention of product contamination → Selected Film: TAC → Coating Result: Mold life improved by 3 to 10 times ⇒ No corrosion observed on the surface, only wear on the mold's TAC film surface ○ Resin: Rubber → Requirements: Improvement in wear resistance, corrosion resistance, and release properties → Selected Film: TAC → Coating Result: Mold life improved by 2 to 5 times → No corrosion observed on the surface, only wear on the mold's TAC film surface ● For more details, please contact us or download the catalog.
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Our development technology has obtained international patents and plays a significant role in society. The super DLC (hydrogen-free ta-C film) produced by the FCVA method is formed through a completely different process compared to DLC films generated by existing PVD and CVD methods. Additionally, there is a composite metal film called "Micc film" that excels in release properties between metals and plastics. Coating films produced by the FCVA method are currently being rapidly adopted in fields such as the hard disk industry, precision machinery industry, and semiconductor industry, and future expansion into the automotive industry, nanoimprint industry, and biomaterials field is anticipated.
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