Introducing a case where issues with rust formation and overflow caused by cleaning agents foaming have been eliminated!
We would like to introduce a case where a company manufacturing engine parts in Niigata Prefecture consulted us about measures to address issues with foam and rust, assuming that they would not affect the subsequent painting process. The company faced a challenge where rust on cleaned parts and overflow caused by the foaming of the cleaning agent occurred during the parts cleaning process. We proposed a cleaning agent that excels in rust prevention and defoaming properties, with minimal residue that is unlikely to affect the subsequent painting process. By introducing a cleaning agent that demonstrates excellent defoaming and cleaning capabilities even at low liquid temperatures, they were able to resolve rust and foam issues while also reducing electricity costs. [Challenges Before Implementation] - Rust was occurring on the cleaned parts, and overflow due to the foaming of the cleaning agent was a problem. - As a countermeasure against foam, defoaming agents were regularly added, which also reduced the water volume in the tank. - If the water level decreased too much, the cleaning agent could not be pumped up, and if it increased too much, foam would overflow from the tank, leading to the hassle of managing the water level. *For more details, please download the PDF or feel free to contact us.*
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【Effects After Introduction】 ■ As a result of testing with 2% usage on actual machines, both units experienced no rust formation and no overflow issues due to the foaming of the cleaning agent. ■ Even when the setting temperature of the cleaning machine was lowered to 50°C, the same level of cleaning effectiveness as before was achieved. ■ The electricity costs for heating were reduced by a total of 430,000 yen annually for both units, leading to significant cost savings. ■ The frequency of liquid replacement was extended from the conventional six months to one year, resulting in reduced waste liquid disposal costs and lower replacement labor costs. *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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Nagaoka Oil Co., Ltd. was founded in 1940 and has developed a business that covers the entire spectrum of industrial lubricants, from providing industrial lubricants and cutting oils to the collection and recycling of waste fluids. Leveraging its characteristics as a trading company, it responds to customer needs with precision by sourcing a variety of industrial lubricants and related products from multiple manufacturers. In addition to providing services based on the know-how accumulated as professionals in industrial lubricants and cutting oils, it supports the entire production technology in the field of industrial lubricants.

