It is also possible to incorporate specific functions that cannot be achieved with a single material, such as improved thermal conductivity.
In the current situation where the prices of materials such as stainless steel, aluminum, and iron used in precision sheet metal are soaring, we would like to introduce a case where we proposed dual-layer steel plates as an alternative to SUS304 for cost reduction. While SUS304 is excellent, its material cost is high, making the utilization of alternative materials during new product development an important issue for cost reduction. Dual-layer steel plates are less expensive than SUS304 and can enhance strength while reducing weight. They are also adopted in automobiles and industrial machinery, contributing to our customers' cost reduction. Additionally, it is possible to incorporate specific functions that cannot be achieved with a single material, such as improved thermal conductivity. [Challenges] ■ The prices of materials used in precision sheet metal are soaring, with SUS304 increasing by about 7% ■ Cost reduction through the use of alternative materials during new product development *For more details, please download the PDF or feel free to contact us.
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【Proposal/Results】 ■ We propose using dual-layer steel plates as an alternative material. ■ It is more cost-effective than SUS304 and can enhance strength while reducing weight. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.