Contributing to the enhancement of product added value while balancing design, practicality, and cost reduction.
We would like to introduce a case where we proposed the painted steel sheet "View Coat" to shorten the painting process after sheet metal processing. The customer required a solution for an outdoor cabinet for gasoline station payment machines that simultaneously addressed cost reduction, lead time shortening, and conductivity for internal equipment's electromagnetic interference. Meeting these multiple requirements was a challenge. Therefore, we selected a type with high corrosion resistance and heat absorption that meets conductivity standards. This eliminated the need for a painting process, achieving a cost reduction of up to 30% and shortening the lead time. 【Case Overview】 ■ Challenges - For an outdoor cabinet for gasoline station payment machines, cost reduction, lead time shortening, and conductivity for internal equipment's electromagnetic interference were required. ■ Proposal/Results - We proposed the painted steel sheet "View Coat" to shorten the painting process after sheet metal processing. - This eliminated the need for a painting process, achieving a cost reduction of up to 30% and shortening the lead time. *For more details, please download the PDF or feel free to contact us.
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【Product Overview】 ■ By forming a fine uneven structure on the surface, it controls light reflection and achieves a variety of textures such as unique matte and hairline finishes. ■ Reduces fingerprint smudges and glare caused by light reflection, maintaining the product's aesthetic appeal over a long period. ■ There is no concern about paint peeling, and it excels in corrosion resistance and weather resistance, demonstrating its effectiveness even in outdoor applications and harsh environments. ■ It is also characterized by low environmental impact, contributing to the enhancement of product value while balancing design, practicality, and cost reduction. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
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