Prevent misunderstandings and production errors caused by unclear information, and support a smooth transition to high-quality domestic production.
We would like to introduce a case where we achieved cost-effective domestic production transfer even without drawings. When our customer considered transferring production from overseas to Japan, they faced challenges related to drawing management and information, such as discrepancies in the thickness and material specifications compared to Japanese standards, or the inability to locate the drawings themselves. Even in cases of differences in drawing specifications or when information is unclear, we created the necessary drawings to address the issues. While there may be a temporary increase in costs during the transition from overseas, we managed to suppress cost increases through appropriate design changes and procurement reviews, thereby supporting a smooth domestic transfer. Additionally, by simultaneously reviewing materials and processing methods, we provided proposals to minimize cost increases. [Challenges] - When considering the transfer of production from overseas to Japan, the thickness and material specifications of the drawings differ from those in Japan. - The drawings themselves cannot be found. *For more details, please download the PDF or feel free to contact us.
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【Proposal/Results】 ■ We will create the drawings and respond accordingly. ■ We will support a smooth domestic transfer by controlling cost increases through appropriate design changes and procurement reviews. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
