[VA/VE Case] Eliminated the need for dedicated R-bending molds by using multiple R bends.
By overlapping multiple bending processes, an R shape is achieved! This eliminates the need for molds, thereby reducing investment in processing equipment.
To achieve R bending while keeping costs down, we will introduce a case where the need for dedicated molds for R bending was eliminated through multiple R bends. In response to requests for R bending processing, it was necessary to have dedicated molds tailored to specific bending radii, which posed a challenge due to the high production costs. Therefore, by performing multiple bending processes without using dedicated molds, we were able to accommodate R bending. Although traces of the R bending remain, we reduced mold production costs and shortened processing time. We provided cost-effective R bending processing that met our customers' needs. With the elimination of the need for molds, investment in processing equipment can also be reduced. This allows for the use of general-purpose equipment, enabling the establishment of a flexible production system. [Challenges] - Dedicated molds tailored to specific bending radii are required for R bending processing requests. - Due to high production costs, we want to achieve R bending while keeping costs down. *For more details, please download the PDF or feel free to contact us.
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【Proposal/Results】 ■ Responding to R bending by overlapping multiple bending processes without using dedicated molds ■ Although traces of R bending remain, mold production costs are reduced, and processing time is shortened ■ Providing cost-effective R bending processing *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.