It led to a reduction in production costs and a shortening of delivery times, while also achieving stabilization of quality!
We would like to introduce a case where cost reduction was achieved by converting a welded structure to riveted joints. We received a request to manufacture a housing used in semiconductor manufacturing equipment, which was entirely welded together, resulting in high costs and long lead times. Therefore, we were consulted on whether there was a way to reduce costs and shorten the lead time from the design stage. We proposed a design that changed most of the welded joints to rivets. This not only led to a reduction in manufacturing costs and shortened lead times but also stabilized the quality. [Case Summary] ■Before - Consultation on whether there was a way to reduce costs and shorten lead times from the design stage. ■After - Proposed a design that changed most of the welded joints to rivets. - Achieved a reduction in manufacturing costs and shortened lead times, while also stabilizing quality. *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.