Introducing a case study that achieved quality stability, reduced gas accumulation, and improved molding cycles!
We would like to introduce a case study of manufacturing deep hole components made of heat-resistant steel used for gas venting in resin molds. In this case, there was a challenge of high machining load on heat-resistant steel and the need for high-precision processing of the tip shape. However, through our company's efforts, we achieved stable quality, reduced gas accumulation, and improved molding cycles. Our company has many years of experience and advanced technology in the fields of deep hole machining and gun drilling. Utilizing advanced gun drilling technology that enables precise deep hole machining, we provide high-quality processing services tailored to our customers' needs. 【Case Overview】 ■ Industry: Resin Molds ■ Part Information: SKD61, φ4.6×169.2mm, tip SR shape, deep hole machining ■ Challenge: High machining load on heat-resistant steel / Need for high-precision processing of the tip shape ■ Provided Value: Deep hole machining that suppresses thermal deformation / Achieving tip shape within ±0.01mm ■ Technical Points: Tools specifically for heat-resistant steel, high-pressure coolant, temperature rise suppression machining *For more details, please download the PDF or feel free to contact us.
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【Other Case Summary】 ■Quality Control: Measurement of inner diameter, depth, and tip shape, straightness measurement ■Lot/Delivery: Can accommodate 1 piece and short delivery times ■Final Results: Quality stabilization, reduction of gas entrapment, improvement of molding cycle *For more details, please download the PDF or feel free to contact us.
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HI-TAK Co., Ltd. is a manufacturer offering integrated solutions from gun drilling machine design and manufacturing to contract deep hole processing. We achieved the world's first deep hole processing of φ1.0mm × L/D=400, and also support ultra-small diameter processing from φ0.5mm. Our in-house developed machines feature high rotational precision with built-in servo spindles, and with over 1,000 types of gun drills and custom jigs manufactured in-house, we meet all deep hole processing needs, including difficult-to-cut materials. [Industries Served] Medical device components (implants, surgical instruments), aerospace parts, automotive parts (molds, common rails), machine tool components, semiconductors, oil plants, and new energy sectors [Processing Capabilities] - Ultra-thin wall deep hole processing, small diameter multi-hole processing, and long workpiece processing up to 3,000mm - ISO 9001:2015 certified, registered medical device manufacturer We accept contract processing from a single piece. Please feel free to contact us.
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