Production line capacity enhancement and reconstruction integration services.
For home appliances
Enhancing production line capacity from zero blueprint.
This is an integration service that conducts on-site surveys, 3D scanning, and redesign for existing production lines that have deteriorated and lack remaining drawings and specifications, achieving improvements in production capacity. It simultaneously extends and renews multiple lines, such as internal drum assembly, tube assembly, and outer panel assembly, optimally integrating the reuse of existing equipment with new equipment. We provide comprehensive support from machinery, electrical, control, and robotics to on-site construction, ensuring compliance with construction schedules and stable operation.
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basic information
This document introduces a project aimed at enhancing the production line capacity for vertical washing machines at a major home appliance manufacturer. The project involved aging equipment supplied by another company over 20 years ago, under extremely challenging conditions where no equipment drawings or specifications were available for the line expansion and process addition. The project involved a comprehensive renewal and extension of three large lines: the internal drum assembly line, the resin × stainless steel assembly line, and the outer panel assembly line. Design engineers and site managers visited the location to disassemble and observe the equipment, and by utilizing 3D scanners, they were able to reconstruct the drawings from scratch, achieving the modifications and expansions. Additionally, in a site with a maximum of 60 personnel from multiple companies, thorough project management and on-site coordination were implemented, resulting in adherence to the schedule and a smooth startup without confusion. Through integration capabilities across machinery, electrical systems, controls, and robotics, numerous challenges such as optimizing transport routes and control adjustments were systematically resolved. The customer highly valued the ability to initiate the project from a state of having zero drawings, as well as the careful adjustment responses, which further strengthened the trust relationship and led to future production increases and new projects.
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Applications/Examples of results
Major home appliance manufacturer (vertical washing machine)
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We, Thermix, a top-tier production line builder with proven expertise, handles automation and line construction for production equipment across diverse fields including automobiles and automotive parts, aircraft bodies, and industrial machinery. We provide full turnkey solutions from concept and specification review through design, manufacturing, installation, commissioning, and maintenance, ensuring reliable mass production launch. Leveraging our production technology expertise, we organize and visualize the current state, including process feasibility, integration with existing equipment, and safety. Utilizing industrial robots, image processing, conveyance/inter-process transfer, and material handling, we propose realistic automation roadmaps without unnecessary strain. We address challenges like “We want to reduce staffing on lines that can't be stopped” or “Equipment investment decisions are difficult,” accompanying you from small-scale PoCs to full-scale deployment with our project management expertise. Leveraging our domestic and international launch experience, we collaborate to create the optimal production line.
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