Achieving distortion-free welding and aesthetics! Shortening lead times with a variety of small quantities.
At Sato Electric Manufacturing Co., Ltd., we are introducing advanced fiber laser robot welding for the exterior parts of automatic ticket gates, which play a crucial role in railway infrastructure. We are focusing on SUS304 stainless steel components measuring 150×340×140mm, achieving both minimal distortion in welding and an aesthetically pleasing finish simultaneously. The stable bonding quality provided by robot control supports the high reliability demanded by the railway industry. Fiber laser robot welding allows for precise and highly reproducible processing, accommodating a wide range from prototyping to mass production. Our company enhances efficiency in pre-work setup through welding simulations using 3D data. This enables us to achieve stable quality and reduced lead times without relying on skilled manual labor. 【Product Overview】 ■ Exterior parts for automatic ticket gates ■ Material: SUS304 ■ Size: 150x340x140 ■ Processing method: Fiber laser robot welding *For more details, please download the PDF or feel free to contact us.
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【Specifications】 ■Material: Stainless steel ■Lot: 1 to 100 pieces ■Accuracy: Within general tolerance range *For more details, please download the PDF or feel free to contact us.
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【Strength 1】State-of-the-art machinery and equipment We focus particularly on blanking, bending, and welding, and by introducing the latest equipment such as laser-punch combination machines, automatic die exchange bending machines, and fiber laser robotic welding machines, we produce products with high precision and appearance quality. 【Strength 2】Integrated production system from design to processing to secondary processing to assembly We have established a one-stop production system that covers everything from design, material procurement, sheet metal processing, press processing, plating, painting, printing, to assembly. This integrated production system enables us to provide high-quality products at low prices. 【Strength 3】Production of varied types and quantities In addition to state-of-the-art equipment and an integrated production system, we promote factory IT through 3D-CAD design, parts development, production schedule formulation using production management systems, delivery management, progress tracking using tablets, paperless drawing access, and ensuring traceability, allowing us to handle a wide range of production from small quantities of various types to mass production. 【Strength 4】Cost reduction proposals through VE suggestions Utilizing the technology accumulated over 70 years and 3D-CAD, we consider optimal materials, plate thicknesses, and processing methods from the design stage and propose VE (Value Engineering) suggestions.
