For connector manufacturing! Custom-made electrodes for discharge machining.
In the electronic components industry, the manufacturing of connectors is a crucial process that affects the quality and performance of products. The precise shape and high accuracy of connectors are essential for ensuring the reliability of electronic devices. Particularly in the context of increasingly compact electronic devices, fine processing technology for connectors is required. Electrical discharge machining plays an important role in connector manufacturing by enabling complex shapes and fine processing. Our electrodes for electrical discharge machining are custom-made to meet customer needs and contribute to solving challenges in connector manufacturing. 【Application Scenarios】 - Mold production for connectors - Processing of fine shapes - Manufacturing of connector parts requiring high precision 【Benefits of Implementation】 - Improved quality of connectors - Increased efficiency in the manufacturing process - Enhanced reliability of products
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**Features** - Not only can round bar electrodes be used, but long tapers and R shapes can also be added. - Smaller diameters can be processed with reduced vibration accuracy. **Our Strengths** Sanwa Creation supplies products in pin and shaft shapes made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. - Micro precision processing: Minimum outer diameter φ0.01 and outer diameter tolerance ±0.0001, roundness 0.0001 (unit: mm) - Processing capability: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces every month. - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. Additionally, materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea can also be procured. Fine ceramics can be handled from material procurement to processing in one go. - Processed material achievements: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel-titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certification obtained, and calibration certificates for measuring instruments can be issued upon request.
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【Production Achievements】 ■ Tough pitch copper, copper tungsten, etc. We have production achievements in tough pitch copper, copper tungsten, and more, and can produce not only round bar electrodes but also long tapers and R shapes. Since they are manufactured through grinding processes, there is an advantage in being able to process smaller diameters with reduced runout precision compared to electrodes made by lathe processing. *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
