Long tapers and R shapes are also possible! Achieving machining with reduced runout accuracy.
In the precision machining of the mold industry, high dimensional accuracy and surface precision are required. Particularly in the machining of complex shapes and fine details, the accuracy of the electrode significantly affects the final result. If the electrode's accuracy is low, it can lead to machining defects and a decrease in the lifespan of the mold. Our electrodes for electrical discharge machining provide high precision through grinding processes and offer flexibility to accommodate not only round bar electrodes but also long tapers and R shapes. 【Application Scenarios】 - Precision machining of molds - Machining of complex shapes - Machining of fine details 【Benefits of Implementation】 - Achieving high machining accuracy - Improving mold lifespan - Reducing machining time
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**Features** - Capable of attaching not only round bar electrodes but also long tapers and R shapes. - Can process small diameters with reduced deflection accuracy. **Our Strengths** - Micro precision processing: Minimum outer diameter φ0.01 and outer diameter tolerance ±0.0001, roundness 0.0001 (unit: mm). - Processing capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces every month. - Material procurement: Direct procurement of materials from almost all domestic carbide manufacturers is possible. Additionally, materials can be procured from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. Fine ceramics can also be handled from material procurement to processing in a single package. - Processed materials: Carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
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【Production Achievements】 ■ Tough pitch copper, copper tungsten, etc. We have production achievements in tough pitch copper, copper tungsten, and more, and can produce not only round bar electrodes but also long tapers and R shapes. Since we manufacture through grinding processes, there is an advantage in being able to process smaller diameters with reduced runout precision compared to electrodes produced by lathe machining. *For more details, please refer to the related links or feel free to contact us.
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Our company supplies products in the form of pins and shafts made from materials such as cemented carbide and fine ceramics to major tool manufacturers, electronic component manufacturers, and automotive parts manufacturers. Additionally, we manufacture and sell PCD (polycrystalline diamond) wear-resistant tools developed in response to our internal needs. Features of Sanwa Creation: - Micro precision machining: Minimum outer diameter of φ0.01, outer diameter tolerance of ±0.0001, roundness of 0.0001 (unit: mm) - Machining capacity: Currently accepting orders from a minimum lot of 1 piece to tens of thousands of pieces on a monthly basis - Material procurement: Direct procurement of materials is possible from almost all domestic cemented carbide manufacturers. We can also procure materials from European manufacturers and Asian manufacturers in Taiwan, China, and South Korea. We can handle everything from material procurement to processing for fine ceramics as well. - Processed materials: Cemented carbide, zirconia, alumina, silicon nitride, silicon carbide, SIC, SKH51, SUS, SKD, titanium, nickel titanium, ferro-titanium, polycrystalline silicon, etc. - Inspection guarantee system: ISO 9001 certified, calibration certificates for measuring instruments can be issued upon request.
