Docking images and AI for the inspection of weld beads.
■ The main equipment configuration consists of only three components: a dedicated industrial compact PC, a sensor camera, and I/O communication devices. ■ Similar to the conventional WeldMaster, high-speed processing of measurements, inspections, and judgments suitable for the workpiece is performed according to customer requests. ■ Inspections using CLS are now possible, in addition to the sensor camera. <WeldMaster Sensor Camera> ■ The sensor camera has been completely renewed. It features a high-precision F64mm camera and an F120 camera that ensures a working distance. ■ By equipping the sensor camera with high-speed processing capabilities, parallel processing of 2D and 3D profiles has been dramatically accelerated. ■ Image inspection using grayscale images allows for accurate determination of the width and presence of the weld bead from the 2D profile. ■ By incorporating AI (machine learning) into image inspection, it is now possible to detect weld beads that were difficult to distinguish with previous equipment. <Color Aberration Confocal CLS Line Sensor> ■ Capable of acquiring 3D profiles of the work surface at the micron level. ■ Rapid detection of very small pits, cracks, shape changes, and more. We look forward to your inquiries.
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basic information
<WeldMaster Sensor Camera> Maximum pixel count: 1280 x 1024 Maximum sampling rate: 8207 fps (3D profile only, varies with pixel count) 4800 fps (when processing 2D + 3D profiles in parallel, varies with pixel count) Size: 150.5 x 46.5 x 163.3 mm (LxWxH) Camera body weight: 1350 g
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Applications/Examples of results
Inspection of welding beads for tailored blanks, gears, and car bodies, as well as brazing welding.
Company information
Presitech is a specialist in laser material processing and optical measurement technology. We are not just a supplier of systems and components, but a professional partner in ensuring a smooth processing process for our customers. We offer consultations from the foundational stage and accurately consult with customers on their requests and objectives. We understand that the key to success in unique processing processes lies in the four components of exhibition, monitoring, processing, and control. Only by doing so can we provide appropriate solutions for our customers' applications. Our high-quality products, such as laser processing heads, quality monitoring systems, and optical measurement systems for spacing/thickness measurement, allow customers to directly benefit from our decades of experience. Our optical sensors are characterized by the highest precision and dynamic adaptability. Furthermore, they detect accurate values even in high-speed measurements.
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