Understanding the Approach to Autonomous Maintenance! TPM and Equipment Maintenance Guide Materials
Free materials explaining the basics and methods of autonomous maintenance, as well as how to systematize it, for manufacturing sites struggling with equipment troubles and reliance on specific individuals.
Frequent equipment troubles, variations in quality, and the personalization of technology are challenges faced in many manufacturing sites, where "systematizing equipment maintenance" has become a key issue. Autonomous maintenance involves operators themselves performing cleaning, inspections, and preventive measures on the equipment, based on the idea of "protecting one's own equipment." This approach is expected to lead to benefits such as preventing breakdowns and minor stoppages, stabilizing quality, improving productivity, and ensuring safety. This document systematically explains the concept of autonomous maintenance, which is the foundation of TPM activities, the seven steps of autonomous maintenance (preventing deterioration → measuring → standardizing), and specific initiatives that can be utilized on-site (activity boards, meetings, one-point lessons, etc.). Additionally, it addresses the issues of formalism and personalization caused by paper-based management, along with the concept of utilizing digital solutions as a resolution. This material is recommended for companies looking to start improvement activities in manufacturing sites, as well as for site leaders and personnel who wish to systematically understand TPM and equipment maintenance. *For more details, please download the PDF or feel free to contact us.*
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basic information
■Data Theme A systematic explanation of the basic concepts and practical methods of Autonomous Maintenance. It deepens the fundamental understanding of TPM activities and provides useful content for building a maintenance system. ■Explanation of the 7 Steps of Autonomous Maintenance From "activities to prevent deterioration," such as initial cleaning, source countermeasures, and standard creation, to "activities to measure deterioration," such as overall inspections and autonomous inspections, and up to standardization and self-management, the steps are explained progressively. This phased introduction allows for improvement activities to be advanced without strain. ■On-Site Improvement Tools Introducing the "three sacred treasures" that establish autonomous maintenance activities, such as activity boards, meetings, and one-point lessons. It promotes visualization, education, and information sharing on-site. ■Concepts of Equipment Improvement Introducing improvement frameworks for the manufacturing industry, such as ECRS (Eliminate, Combine, Replace, Simplify). It helps organize perspectives on equipment improvement. ■Target Users On-site leaders, equipment maintenance personnel, production management personnel, and TPM activity promotion personnel in small and medium-sized manufacturing industries. *For more details, please download the PDF or feel free to contact us.*
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■Educational Materials for Equipment Maintenance and TPM Activities Utilized as educational materials to understand the concepts and practical methods of autonomous maintenance. It is also helpful for training site leaders and newcomers. ■Improvement Activities in Manufacturing Sites Can be used as foundational knowledge for improvement activities such as reducing equipment troubles, addressing minor stoppages, and stabilizing quality. ■Standardization of Equipment Management and Inspection Activities Learn the concepts of cleaning inspections, setting inspection cycles, and abnormality management, and consider the standardization and systematization of equipment maintenance. ■Consideration of On-Site DX and System Implementation Organize issues related to inspection management using paper forms and personnel dependency, and use it as reference material when considering improvement directions through the use of digital tools. *For more details, please download the PDF or feel free to contact us.*
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Company information
Nihon Computer Development Co., Ltd. is a company primarily engaged in the IT transformation of businesses. We focus on supporting the IT implementation of small and medium-sized enterprises, with a key business objective of revitalizing local communities that are deteriorating due to declining birth rates, an aging population, and economic concentration in metropolitan areas. For system development, implementation, and maintenance using userware (proficiency technology), please consult with us.
