Reduce the risk of oversight due to prolonged visual inspections.
The appearance inspection device "DDSPR1000" is an automatic inspection system that detects surface scratches, dents, and dirt on shaft products. In manufacturing sites, visual inspections of shaft products are often conducted manually. However, since appearance inspections involve repetitive tasks, issues can arise such as: - Variability in judgment among inspectors - Decreased concentration during long inspection periods - The possibility of missing fine scratches or dents With the DDSPR1000, image processing technology enables the detection of scratches, dents, and dirt on shaft surfaces, allowing for stable appearance inspections based on consistent criteria. By introducing it as an aid to visual inspections or as an automation device for the inspection process, it contributes to: - Reducing the risk of oversight - Stabilizing inspection quality - Alleviating the burden of inspection work We can also conduct shooting trials with sample workpieces. Please feel free to consult us regarding the workpieces to be inspected. ■ Supports appearance inspection of glossy and mirror-reflective workpieces, which were difficult with conventional image inspections ■ High-speed inspection with an inspection time of approximately 15 seconds ■ Capable of inspecting not only shafts but also workpieces with flat surfaces.
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basic information
■Dimensions: WED: 1200×1600×800mm ■Weight: Approximately 200kg ■Power Supply: AC100V±10% 50/60Hz ■Power Consumption: Below 5KVA ■Rod Length, Outer Diameter: Approximately 600–1000mm φ30–70mm ■Minimum Recognizable Size of Scratches and Dents: Less than 0.2mm ■Recognition Accuracy: Over 99% ■Estimated Lifespan: Over 5 years *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
■ Appearance inspection of the shaft (scratches, dents, dirt) ■ Measurement of the shaft length
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Company information
Founded in December 1937 in Handa City, Aichi Prefecture, we began manufacturing hydraulic cylinders for industrial vehicles in 1956 and have continued to be loved by major industrial vehicle manufacturers. In January 2019, we announced an inspection device that made it possible to inspect scratches on glossy surfaces, which was previously considered impossible. Since then, we have received numerous inquiries from finished product manufacturers.
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