Shaft Appearance Inspection Device | Detecting Defects in Glossy and Mirror-Finished Workpieces
Stable detection of fine scratches on glossy and mirror-finished shafts.
The appearance inspection device "DDSPR1000" is designed to detect surface scratches, dents, and dirt on shaft products. Among shaft products, those with polished or mirror finishes have strong reflections, making it difficult to visually confirm fine scratches and dents. In particular, fine line scratches and shallow dents can appear differently depending on lighting conditions and viewing angles, making stable inspection challenging in some cases. The DDSPR1000 utilizes image processing technology and optimal lighting to detect fine scratches and dents on glossy and mirror-finished surfaces. It enables stable inspections based on the set inspection criteria. We can also take sample work for shooting trials. Please feel free to consult us about the work to be inspected. ■ Capable of inspecting glossy and mirror-reflective work, which was difficult with conventional image inspection ■ High-speed inspection with an inspection time of approximately 15 seconds ■ Applicable not only to shafts but also to workpieces with flat surfaces.
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basic information
■Dimensions: WED: 1200×1600×800mm ■Weight: Approximately 200kg ■Power Supply: AC100V±10% 50/60Hz ■Power Consumption: Below 5KVA ■Rod Length, Outer Diameter: Approximately 600–1000mm φ30–70mm ■Minimum Recognizable Size of Scratches and Dents: Less than 0.2mm ■Recognition Accuracy: Over 99% ■Estimated Lifespan: Over 5 years *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
■ Appearance inspection of the shaft (scratches, dents, dirt) ■ Measurement of the shaft length
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Company information
Founded in December 1937 in Handa City, Aichi Prefecture, we began manufacturing hydraulic cylinders for industrial vehicles in 1956 and have continued to be loved by major industrial vehicle manufacturers. In January 2019, we announced an inspection device that made it possible to inspect scratches on glossy surfaces, which was previously considered impossible. Since then, we have received numerous inquiries from finished product manufacturers.
